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Method for improving heat treatment performance

2018 . 10 . 11

409

Daisy

Manufacturers of heat treatment furnaces are adopting new features designed to improve the overall temperature distribution of their equipment: with improved ambient flow patterns, carefully designed energy and dynamic densities have brought very useful working capabilities.Process consistency is a major issue for aerospace (typically, Nadcap and AMS2750 U.S. army standards) and automotive (TS16949 test equipment) customers, and compatibility with more acceptable standards is building confidence between heat treatment equipment manufacturers and customers.This is especially true when the heat treatment furnace design matches the design of the expert process control system.Eurotherm already has a unique knowledge of aviation and automotive heat treatment specifications.These knowledge and s...

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The finish of the spring surface

2018 . 10 . 10

300

Daisy

In recent years, the surface of the spring has been treated by the spring designers.The finishing (finishing) process is to put the spring directly into a series of finishing machines, such as tilting centrifugal type or spiral vibrating type, eddy current type, and add appropriate grinding materials, grinding agents and water for finishing.General optical finishing is about 20 to 30min. Specific optical finishing time depends on the spring shape and the amount of device.After finishing the finish, remove the spring and rinse it with tap water, then immerse in the SM series water film replacement anti-rust oil for several minutes before removing.At this time, a 5 rust-proof oil film is attached to the surface of the spring, which protects the spring from rust.This process greatly reduces t...

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Testing spring residual stress

2018 . 10 . 10

271

Daisy

Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually obtained by the following two methods:(1) X-ray detection method.X ray detection is a non-destructive testing method. This method can detect residual stress on specific surfaces and sites, but it has ...

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Type of paint used on spring surfaces

2018 . 10 . 09

405

Daisy

The paint used for the spring coating is usually of the following types:(1) asphalt paint has good water resistance, moisture resistance and corrosion resistance, especially excellent acid resistance and good alkali resistance.But adhesion, mechanical strength, poor decorative performance.(2) phenolic paint can be divided into two types: primer and topcoat. Phenolic primer has strong adhesion, good rust resistance, but poor mechanical strength and gloss.Phenolic coating film is hard, gloss good, but poor weather resistance, easy to yellow.(3) alkyd paint alkyd paint film is tough, with strong adhesion, good mechanical properties, excellent gloss, good durability and certain oil resistance and insulation properties.Its drawback is that the surface dry fast and long adhesive time, easy wrink...

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Introduction of high precision equipment to improve production technology

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100

Inspection content and specification for spring parts(part 4)

2018 - 08 - 16

7. Detection of the characteristics of cylindrical helical spring7.1 detection of the characteristics of tension and compression springsThe characteristics of the characteristic tensile and compression springs of the 7.1.1 spring should be in accordance with the characteristics of the spring. Under the load of the specified height (or length), the deformation of the spring should be between the 20%~80% of the deformation amount under the test load, and when the I class precision is required, the deformation of the spring should be above 4mm at the specified height load. It should be between 30...

101

Review spring drawings, which items should be examined?

2018 - 08 - 31

Spring drawings should be audited as follows: geometric parameters audit; physical parameters audit; technical conditions audit.(1) geometric parameters include material size, spring diameter, spring coil number, free height, spring rotation and so on.(2) physical parameters include load, stiffness, theoretical value of deformation, tolerance and so on.(3) Technical conditions include geometric tolerance, heat treatment process requirements, surface treatment, elastic compression treatment and shot peening treatment.

102

Introduction of heat treatment process -- surface quenching

2018 - 09 - 13

The surface of steel is hardenedIn some parts, the surface layer of the workpiece bears higher stress than the core under the action of alternating loads such as torsion and bending and impact loads.In the case of friction, the surface layer is also constantly worn. Therefore, high strength, high hardness, high wear resistance and high fatigue limit are put forward for some surface layer of parts. Only surface strengthening can meet the above requirements.Because surface quenching has the advantages of small deformation and high productivity, it is widely used in production.According to differ...

103

Characteristics of torsion springs for spring equipment

2018 - 09 - 25

Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small...

104

The finish of the spring surface

2018 - 10 - 10

In recent years, the surface of the spring has been treated by the spring designers.The finishing (finishing) process is to put the spring directly into a series of finishing machines, such as tilting centrifugal type or spiral vibrating type, eddy current type, and add appropriate grinding materials, grinding agents and water for finishing.General optical finishing is about 20 to 30min. Specific optical finishing time depends on the spring shape and the amount of device.After finishing the finish, remove the spring and rinse it with tap water, then immerse in the SM series water film replacem...

105

The basis of spring material selection

2018 - 10 - 20

1) the selection basis of environmental factors in the use state of spring products: corrosion resistance, acid corrosion resistance, alkali corrosion resistance, salt corrosion resistance, water corrosion resistance, etc.Weather resistance;Resistance to stress and corrosion, fatigue and corrosion, etc.Wear resistance;Temperature resistance, etc.Radiation resistance, etc.2) selection basis of load characteristics of spring products: dynamic pulse-type cycle load, variable load, impact load, corrosion fatigue load, static load, large load and fatigue load, etc.3) selection basis of mechanical p...

106

Application of valve spring

2018 - 11 - 03

Internal combustion engine valve spring, low, medium and high stress valve spring, safety valve spring, pressure reducing valve, electric regulating valve, pneumatic regulating valve, self-support regulating valve, hydraulic control valve, steam trap, gate valve, as per valve, butterfly valve, ball valve, check valve, special valve, hydraulic valve, electromagnetic valve, etc.Relief valve: spring safety valve by using the spring force, spring loaded relief valve is closed and not closed in two kinds of structure, general inflammable, explosive or toxic medium should choose enclosed, steam or i...

107

Wire forming spring

2018 - 07 - 24

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...

108

Types of Springs and their Applications

2018 - 08 - 06

Springs are ubiquitous in all kinds of machines—from consumer products to heavy industrial equipment, take apart anything that involves a mechanism, and chances are, you’ll find a spring inside. Springs are storage devices for mechanical energy—think of them as analogous to batteries! The earliest spring-driven clocks appeared in the 1400s. Fast-forward some 600 years, you still have to charge the Apple Watch everyday, and it’s not nearly as fast as winding a clock…but I digress.My personal fascination with springs began with Slinkies and wind-up toys, and countless mechanical pencils were sac...

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100

Material and characteristics of spring

2018 - 08 - 08

The spring is often subjected to variable load or impact load. In order to ensure that the spring can work permanently and reliably, the material must have high elastic limit and fatigue limit. At the same time, it should have enough toughness and plasticity and good heat treatment.Spring materials and properties can be consulted in relevant manuals, specifications and standards (GB/T129.6-92, GB4357-89). The common spring steel is mainly:1: carbon spring steelThis kind of spring (such as 65, 70 steel, etc.) has the advantages of cheap price, convenient source of raw materials, low elastic lim...

101

Inspection content and specification for spring parts(part 7)

2018 - 08 - 20

8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliabi...

102

Which industry is the main application of spring?

2018 - 09 - 05

1, matching springs and springs based on automobiles, motorcycles, diesel engines and gasoline engines. This type of spring has valve spring, suspension spring, damping spring and clutch spring, etc., with a large amount, which accounts for about 50% of the spring production. At the same time, the technical level is also high, it can be said that the technical level of these springs is representative, they are mainly to the high fatigue life and high anti relaxation direction, thus reducing the quality. 2. Large springs and plate springs, which mainly include railway rolling stock, heavy ...

103

How to choose spring wire

2018 - 09 - 18

1) make it clear whether to use raw drawn steel wire or lead hardened steel wire;2) propose the requirements of steel wire diameter, strength grade (group) and standard number (select according to table 1.1);3) if there are special requirements such as strength and diameter allowable error, etc. (standard parameters are in parts 2 and 3);4) special packaging and marking requirements (see 1.4);5) carbon steel spring suitable for long-term work under the condition of temperature 121 ℃, highest working temperature should be chosen alloy spring steel.3 special needsShaped cross section: square, re...

104

Automatic spring winding process

2018 - 09 - 28

The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off ...

105

Measures to improve spring mass

2018 - 10 - 15

(1) deformation heat treatment -- the combination of deformation reinforcement and heat treatment enhancement to further improve the strength and toughness of steel.Heat treatment of deformation has high, medium and low temperature.The high temperature deformation heat treatment is to produce the deformation immediately after the austenitic state at a stable distance, or can be combined with forging or hot rolling, that is, quenching immediately after hot forming.The deformation heat treatment has been applied to automobile plate spring production.(60 si2mn)(2) isothermal quenching of spring -...

106

Production of spring

2018 - 10 - 25

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spr...

107

Helical Spring

2019 - 12 - 16

Helical springsMaterials necessary for every aspect of daily life. Helical spring is a spring that is subjected to torsional deformation, and its working part is also tightly wound into a helical shape. Its characteristic line is linear, can make compression spring, stretch spring and torsion spring. When the load is large and the radial size is limited, two compression springs with different diameters can be used together to become a combination spring. The total winding number n1 is the sum of the effective winding number n and the supporting winding number n2. Volute coil helical...

108

Brief introduction of torsion spring

2018 - 07 - 16

Torsional springs are a kind of helical springs, which mainly produce torque or rotational force. The end of the torsion spring is fixed to other components. When other components rotate around the center of the spring, the spring pullback them back to the initial position. Although this spring is called torsion spring, it is subject to bending stress rather than torsional stress. The torsion spring can store and release angular energy or fix a device in a static way by rotating the force arm around the middle axis of the spring body. Torsion springs are usually tight, but there is pitch betwe...

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 126

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 136

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 78

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

Wire forming spring

作者： nelson

发布时间： 2018 / 08 / 25

点击次数： 43

Each of these types can be further characterized.

作者： nelson

发布时间： 2018 / 08 / 24

点击次数： 47

We can look at the relationship between the force applied to a spring and its resulting displacement. Again, there are three classes of springs: linear (or constant rate) springs, variable rate springs, and constant force springs.Linear springsLinear springs obey Hooke’s Law (F=k*x), which means that the force needed to extend or compress such a spring by distance x is proportional to the distance, as long as the force doesn’t exceed the elastic limit of the spring. Torsion springs obey an analogous version of Hooke’s Law (F=k*θ, where θ is an angle). In both cases, k is the spring rate, and it stays constant, no matter the spring’s deflection. This is why linear springs are also known as constant rate springs.Variable rate springsOn the other hand, a variable rate spring doesn’t have the ...

Types of springs and their applications

作者： nelson

发布时间： 2018 / 08 / 24

点击次数： 29

The most common way to classify springs is by how load is applied to them. You’re probably familiar with the following:Compression spring: designed to operate with a compressive load and found in shock absorbers, spring mattresses, mechanical pencils, and retractable pens.Extension spring: designed to operate with a tensile load. An archetypical example is a Slinky, but these are also found in luggage scales and garage door mechanisms.Torsion spring: designed to operate with torque (twisting force); powers every clothespin and mouse trap.

What is the salt spray test?

作者： nelson

发布时间： 2018 / 08 / 23

点击次数： 52

Salt fog refers to the dispersion system composed of salt micro droplets in the atmosphere. It is one of the three defense series of artificial environment. Many enterprise products need to simulate the destructive nature of the marine surrounding climate to the products. The salt fog test is a simulation of this phenomenon, so the test equipment, salt fog test box, came into being.Salt fog can be divided into two categories, one is natural environmental exposure test, the other is artificial accelerated salt spray environmental test. The artificial simulated salt fog environment test is a kind of test equipment with a certain volume space - salt spray test machine. In its volume space, the salt fog environment is used to test the salt spray corrosion resistance quality of the product. Com...

Types of Springs and their Applications

作者： nelson

发布时间： 2018 / 08 / 21

点击次数： 49

History of spring

作者： nelson

发布时间： 2018 / 08 / 21

点击次数： 19

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn of the industrial revolution in eighteenth Century, a large, accurate and cheap spring was proposed. Whereas the watchmaker's spring is often made by hand, the spring mass production is made of p...

Inspection content and specification for spring parts(part 7)

作者： nelson

发布时间： 2018 / 08 / 20

点击次数： 31

Inspection content and specification for spring parts(part 6)

作者： nelson

发布时间： 2018 / 08 / 17

点击次数： 33

8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted to assess its reliability index.8.2 spring fatigue test specimen8.2.1 samples shall be manufactured according to the technical documents approved by the procedures, and shall be inspected.8.2.2 samples...

Inspection content and specification for spring parts(part 6)

作者： nelson

发布时间： 2018 / 08 / 17

点击次数： 26

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