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Production of spring

2018 . 10 . 25

406

Daisy

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spring process has to be cut off, a spring connected to several springs is separated into a single spring.Some important springs can add a blank height classification procedure before grinding the face t...

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Wire forming spring

2018 . 10 . 23

292

Daisy

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of elastic element widely used in the mechanical and electronic industry. When the spring is loaded, it can produce large elastic deformation and transform the mechanical work or kinetic energy into deforma...

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Working characteristics of compressure spring

2018 . 10 . 23

523

Daisy

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle fracture.Iii. extension spring fatigue fractureSpring fracture under cyclic loading.Iv. Hydrogen embrittlement, cadmium embrittlement and black embrittlement:Brittle break due to high conten...

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Surface treatment of springs

2018 . 10 . 22

329

Daisy

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

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Coil extension, torsion spring manufacturing

2018 - 11 - 02

Cylindrical spiral spring structureThere are three types of cylindrical spiral spring:1. Cylindrical spiral compression spring1) spacing between springsLet the spring's pitch be p;The diameter of the spring wire is d;In the free state, there should be proper spacing between the circles.In order to make the spring still maintain a certain elasticity after compression, it is also necessary to ensure that there is a certain gap of 1 between each circle under the maximum load.The size of lens 1 is generally recommended to be: in addition 1=0.1d or greater than 0.2mm2) dead circleThe two ends o...

Production of spring

2018 - 07 - 18

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spr...

Summary of spring parameters and symbols (Part 2)

2018 - 08 - 01

The basic spring parameters of the spring:1. Spring wire diameter D: wire diameter of spring.2. The outer diameter of the spring D2: the maximum outer diameter of the spring.3. The inner diameter of the spring D1: the smallest outer diameter of the spring.4. The middle diameter of the spring is D: the average diameter of the spring. Their calculation formula is: D= (D2+D1) +2=D1+d=D2-d5, pitch T: except for the support ring, the distance between the two adjacent circles of the spring corresponds to the axial distance on the middle diameter of the spring, and is expressed by t.6, effective circ...

Inspection content and specification for spring parts(part 1)

2018 - 08 - 15

1, Test classificationA) First inspection;B) Quality consistency check.2, A spring group of groupsThe spring shall be inspected according to the batch. Each batch shall consist of the same material specifications, grades, melting furnace numbers and springs made under the same technological conditions.3, First test3.1 The inspection of the production of the spring first piece must be carried out according to the test or inspection items specified in the drawings, and the determination of qualified and unqualified shall be made. 3.2 The first piece of spring must be checked and recorded in...

Production of spring

2018 - 08 - 28

Spring machine regular maintenance and daily maintenance is very important

2018 - 09 - 12

Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency o...

Properties of spring material

2018 - 09 - 22

1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is...

Type of paint used on spring surfaces

2018 - 10 - 09

The paint used for the spring coating is usually of the following types:(1) asphalt paint has good water resistance, moisture resistance and corrosion resistance, especially excellent acid resistance and good alkali resistance.But adhesion, mechanical strength, poor decorative performance.(2) phenolic paint can be divided into two types: primer and topcoat. Phenolic primer has strong adhesion, good rust resistance, but poor mechanical strength and gloss.Phenolic coating film is hard, gloss good, but poor weather resistance, easy to yellow.(3) alkyd paint alkyd paint film is tough, with strong ...

The manufacturing process of cold formed spring

2018 - 10 - 19

When the spring is made from materials that do not need to be hardened or tempered after forming, the process is spiral compression spring: rolling, de-stressed annealing, grinding of two ends, (shot blasting), (rectification), (de-stressed annealing), standing or strong pressure treatment, inspection, surface anti-corrosion treatment, packaging.Coil stretching spring: rolling, de-stress annealing, hook making, (cutting the tail), de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.Spiral torsion spring: rolling, de-stress annealing, torsion arm mak...

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Each of these types can be further characterized.

2018 - 08 - 06

We can look at the relationship between the force applied to a spring and its resulting displacement. Again, there are three classes of springs: linear (or constant rate) springs, variable rate springs, and constant force springs. Linear springs Linear springs obey Hooke’s Law (F=k*x), which means that the force needed to extend or compress such a spring by distance x is proportional to the distance, as long as the force doesn’t exceed the elastic limit of the spring. Torsion springs obey an analogous version of Hooke’s Law (F=k*θ, where θ is an angle). In both cases, k is the spring rate, and...

Inspection content and specification for spring parts(part 6)

2018 - 08 - 17

8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted t...

What is the cleaning and cleaning of stainless steel springs?

2018 - 09 - 03

In order to remove the detergent, wash the surface with clean water at the end of washing.Surface condition and washing methodDust and easy to remove dirt - wash with soap, weak lotion or warm water.Label and film: scrub with warm water and weak detergent.Binder composition - using alcohol or organic solution;Fat, oil, lubricating oil contamination - with a soft cloth or paper after drying with a neutral detergent or ammonia solution or special detergent to wash;Bleaching agent and seed acid adherence - immediately rinse with water, soak in ammonia or neutral soda solution, then wash with neut...

Knowledge of metal structure and heat treatment

2018 - 09 - 17

(1) metal tissue1. Metal: it has good thermal and electrical conductivity with opaque and metallic luster, and its electrical conductivity decreases with the increase of temperature, and it is rich in ductility and malleability.A solid (or crystal) in which the atoms of a metal are regularly arranged.2. Alloy: a substance which is composed of two or more metals or metals and non-metals and has metal properties.3. Phase: components with the same composition, structure and performance in the alloy.Solid solution: an atom (compound) of one (or several) element dissolves into the lattice of anothe...

Spring not in place and failure reasons

2018 - 09 - 27

In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no lo...

Overview of spring surface treatment

2018 - 10 - 12

The spring is often corroded by the surrounding medium in the process of manufacture, storage and use.As the spring works under the influence of the spring force, the spring force will change and lose its function after being corroded.Therefore, preventing the corrosion of the spring can guarantee the stability of the spring and extend its service life.The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic st...

Working characteristics of compressure spring

2018 - 10 - 23

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are calle...

THE APPLICATION OF COMPRESSION SPRING

2019 - 12 - 11

A compression spring comes in many configurations, shapes and sizes. They are conical, hourglass and barrel of varying lengths—and can be used as a shock absorber, vibration damper, a pure energy accumulator, or force generator. Because of their versatility, how efficiently they store energy and the multiple shapes in which they can be manufactured, these types of mechanical springs have a wide selection of applications.In the automotive industry, compression springs are used throughout the vehicle. In the medical applications , compression springs are used as parts in assemblin...

Each of these types can be further characterized.

2018 - 04 - 18

We can look at the relationship between the force applied to a spring and its resulting displacement. Again, there are three classes of springs: linear (or constant rate) springs, variable rate springs, and constant force springs.Linear springsLinear springs obey Hooke’s Law (F=k*x), which means that the force needed to extend or compress such a spring by distance x is proportional to the distance, as long as the force doesn’t exceed the elastic limit of the spring. Torsion springs obey an analogous version of Hooke’s Law (F=k*θ, where θ is an angle). In both cases, k is the spring rate, and i...

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 79

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 100

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 39

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

Analysis of spring corrosion

作者： Daisy

发布时间： 2018 / 09 / 29

点击次数： 318

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

Development of special spring and material requirements

作者： Daisy

发布时间： 2018 / 09 / 28

点击次数： 161

The special-shaped spring contains spring clip, tension spring and torsion spring, and the generalized special-shaped spring also includes snake spring, corrugated spring, bar spring and other complicated springs.Special-shaped spring is the basic part with wide application range and multifarious variety in automobile, motorcycle, electric appliance and instrument products. Its quality and life directly affect the performance of main engine products.Hyundai has made it a key component.Over 90% of special-shaped springs at home and abroad are made of two kinds of materials: lead quenched carbon steel or cold hardened austenite stainless steel. They do not need quenching, but need low temperature tempering after winding, which can not only eliminate the residual stress in the process of cold...

Automatic spring winding process

作者： Daisy

发布时间： 2018 / 09 / 28

点击次数： 75

The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.6. Spring process: ...

Matters needing attention when choosing custom spring

作者： Daisy

发布时间： 2018 / 09 / 27

点击次数： 55

In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users of the exclusive mechanism parts are mostly made to professional spring manufacturers.If you can't design it yourself, you can pay the manufacturer to do it.In recent years, CNC computer control or...

Spring not in place and failure reasons

作者： Daisy

发布时间： 2018 / 09 / 27

点击次数： 66

Spring material selection method

作者： Daisy

发布时间： 2018 / 09 / 26

点击次数： 101

The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...

Working characteristics of pressure spring

作者： Daisy

发布时间： 2018 / 09 / 26

点击次数： 67

Characteristics of torsion springs for spring equipment

作者： Daisy

发布时间： 2018 / 09 / 25

点击次数： 68

Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small size of the torsion bar torque large, as a vehicle shock absorber tool better.Torsion spring is a relatively high precision spring accessories, production of torsion spring with normal spring machine...

Working characteristics of pressure spring

作者： Daisy

发布时间： 2018 / 09 / 25

点击次数： 62

Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling.The tension spring is usually stretched to a certain extent, even when there is no load at all, and this initial tension determines the tightness of the tension spring without any load at all.The gre...

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