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Penetration testing of springs

2018 . 10 . 22

215

Daisy

Osmosis detection will be the basic principle of the spring of dip coating (penetrant) some penetration ability of the solution, the infiltration of surface defects, and then to remove excess penetrant, appeared in the surface layer of the tu yi agent again, at this point defects remaining in the penetrant sucked out, under the purple pay-off (fluorescence) observation or direct observation, can be found that the existence of defects.Osmotic detection can be used for the detection of ferromagnetic springs as well as non-ferromagnetic materials such as copper alloy and austenitic stainless steel springs.(1) oil immersion test can be used for spring whose diameter of wire is greater than 8mm.The spring that has been cleaned on the surface is immersed in kerosene, or the mixture of 50% (mass ...

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The basis of spring material selection

2018 . 10 . 20

445

Daisy

1) the selection basis of environmental factors in the use state of spring products: corrosion resistance, acid corrosion resistance, alkali corrosion resistance, salt corrosion resistance, water corrosion resistance, etc.Weather resistance;Resistance to stress and corrosion, fatigue and corrosion, etc.Wear resistance;Temperature resistance, etc.Radiation resistance, etc.2) selection basis of load characteristics of spring products: dynamic pulse-type cycle load, variable load, impact load, corrosion fatigue load, static load, large load and fatigue load, etc.3) selection basis of mechanical properties and strength characteristics of spring products: tensile strength, yield strength or flexure ratio, hardness, thermal hardness, reduction of section, elongation, impact toughness, relaxation...

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Spring calibration process

2018 . 10 . 20

357

Daisy

After the end face grinding, if the free height, perpendicularity, pitch and outside diameter of the spring do not meet the deviation specified in the pattern, the screw compression spring often needs to be corrected.Calibration operations are generally manual or semi-manual.The commonly used tools are: the spring with the metal wire above 4mm, multi-purpose manual pressure machine, splitting machine, press and so on;For springs with wire under 4mm, special tools, pliers and hammers with wedge edge are often used.Calibration is to use these tools to make the spring locally plastic deformation to achieve the required size of the pattern.1、 application of calibration process1) outside diameter correction.In general, coil spring can guarantee the deviation of outer diameter, but when the spri...

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The manufacturing process of cold formed spring

2018 . 10 . 19

74

When the spring is made from materials that do not need to be hardened or tempered after forming, the process is spiral compression spring: rolling, de-stressed annealing, grinding of two ends, (shot blasting), (rectification), (de-stressed annealing), standing or strong pressure treatment, inspection, surface anti-corrosion treatment, packaging.Coil stretching spring: rolling, de-stress annealing, hook making, (cutting the tail), de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.Spiral torsion spring: rolling, de-stress annealing, torsion arm making, cutting tail, de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.The manufacturing process of spiral drawing and torsion spring described above is to...

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The finish of the spring surface

2018 - 10 - 10

In recent years, the surface of the spring has been treated by the spring designers.The finishing (finishing) process is to put the spring directly into a series of finishing machines, such as tilting centrifugal type or spiral vibrating type, eddy current type, and add appropriate grinding materials, grinding agents and water for finishing.General optical finishing is about 20 to 30min. Specific optical finishing time depends on the spring shape and the amount of device.After finishing the finish, remove the spring and rinse it with tap water, then immerse in the SM series water film replacem...

The basis of spring material selection

2018 - 10 - 20

1) the selection basis of environmental factors in the use state of spring products: corrosion resistance, acid corrosion resistance, alkali corrosion resistance, salt corrosion resistance, water corrosion resistance, etc.Weather resistance;Resistance to stress and corrosion, fatigue and corrosion, etc.Wear resistance;Temperature resistance, etc.Radiation resistance, etc.2) selection basis of load characteristics of spring products: dynamic pulse-type cycle load, variable load, impact load, corrosion fatigue load, static load, large load and fatigue load, etc.3) selection basis of mechanical p...

Application of valve spring

2018 - 11 - 03

Internal combustion engine valve spring, low, medium and high stress valve spring, safety valve spring, pressure reducing valve, electric regulating valve, pneumatic regulating valve, self-support regulating valve, hydraulic control valve, steam trap, gate valve, as per valve, butterfly valve, ball valve, check valve, special valve, hydraulic valve, electromagnetic valve, etc.Relief valve: spring safety valve by using the spring force, spring loaded relief valve is closed and not closed in two kinds of structure, general inflammable, explosive or toxic medium should choose enclosed, steam or i...

Wire forming spring

2018 - 07 - 24

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...

Types of Springs and their Applications

2018 - 08 - 06

Springs are ubiquitous in all kinds of machines—from consumer products to heavy industrial equipment, take apart anything that involves a mechanism, and chances are, you’ll find a spring inside. Springs are storage devices for mechanical energy—think of them as analogous to batteries! The earliest spring-driven clocks appeared in the 1400s. Fast-forward some 600 years, you still have to charge the Apple Watch everyday, and it’s not nearly as fast as winding a clock…but I digress.My personal fascination with springs began with Slinkies and wind-up toys, and countless mechanical pencils were sac...

Inspection content and specification for spring parts(part 5)

2018 - 08 - 17

Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion sp...

Causes and preventive measures of quenching cracks

2018 - 08 - 31

1. Shape effect is mainly caused by design factors, such as small fillet R, inappropriate location of acupoints, poor cross-sectional transition. 2. Overheating (overheating) is mainly caused by improper temperature control or running temperature, excessive process setting temperature, uneven furnace temperature and other factors. Preventive measures include overhaul, calibration of temperature control system, correction of process temperature, the addition of pad iron between the workpiece and furnace floor, etc.3. Decarbonization is mainly caused by overheating (or overburning), unprote...

Method for improving heat treatment performance

2018 - 09 - 14

Manufacturers of heat treatment furnaces are adopting new features designed to improve the overall temperature distribution of their equipment: with improved ambient flow patterns, carefully designed energy and dynamic densities have brought very useful working capabilities.Process consistency is a major issue for aerospace (typically, Nadcap and AMS2750 U.S. army standards) and automotive (TS16949 test equipment) customers, and compatibility with more acceptable standards is building confidence between heat treatment equipment manufacturers and customers.This is especially true when the heat ...

Working characteristics of pressure spring

2018 - 09 - 26

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle ...

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Inspection content and specification for spring parts(part 7)

2018 - 07 - 31

8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliabi...

The development course of spring material (Part 2)

2018 - 08 - 14

(4) the development of stainless steelChina is a big country in the production of stainless steel. With the production and development of stainless steel, many varieties have been developed naturally. At present, more than 50 kinds of stainless steel have been developed, which basically meet the needs of domestic production and development, and a brief description of some new varieties developed at present.1) the initial formation of austenitic stainless steel system. Low carbon austenitic stainless steel 0Cr18Ni9 and 00Cr17Ni2Mo2 have been developed to eliminate fatigue corrosion caused by ca...

How to protect the surface of the spring?

2018 - 08 - 27

Core tip: the surface of spring can be generally treated, such as blackening (blue), phosphating, electroplating, spray molding, etc. In recent years, the zinc chromium film dacroa DACROMET dacroa protective layer has excellent corrosion resistance, which is 710 times the corrosion resistance of the traditional electroplating layer, and there is no hydrogen embrittlement in the electroplating process. Generally, the surface of springs can be treated, such as blackening (blue), phosphating, electroplating, spray molding, etc. In recent years, the zinc chromium film "dacrom DACROMET da...

History of spring

2018 - 09 - 11

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...

The difference between compression springs,tension springs and torsion springs

2018 - 09 - 21

compression spring is under axial pressure of the spiral spring, it is used in the data section for more rounded, useful also rectangle and multi-strand steel rolled a travelling, spring is usually pitch, such as the shape of the compression spring are: cylindrical, conical, convex and concave and a small amount of noncircular, compression spring there is a certain gap between circle and circle, when under external load spring contraction deformation, deformation energy storage.The tension spring is a spiral spring that bears the axial tension.When there is no load, the stretch spring is usual...

The fixing (stabilization) of the spring

2018 - 10 - 08

The spring should ideally conform to hooke's law, that is, the relationship between stress and strain in the elastic range is linear.However, since the actual spring steel is a polyphase and polycrystalline material, there must be inconsistencies in composition, structure, elasticity, etc., and the stress and strain deviated from the linear relationship within the elastic range, which is called elastic incompleteness or anelastic.The phenomena such as elastic after effect, elastic lag, stress relaxation and elastic modulus decrease are produced.After tempering, the stabilization process ca...

Use the properties of the spring properly

2018 - 10 - 18

With the rapid development of technology, spring's figure is everywhere, playing an irreplaceable role in all walks of life.How to use the properties of the spring itself according to local conditions will be today's small talk about the content.Spring measuring functionWe know that, within the elastic limit, the extension (or contraction) of the stretching spring, compression spring, torsion spring, bending spring, spring and spiral spring is proportional to the force.A spring scale is made from the property of a spring.Spring compression functionObserving various electrical switches,...

How to choose spring wire

2018 - 11 - 01

1) make it clear whether to use raw drawn steel wire or lead hardened steel wire;2) propose the requirements of steel wire diameter, strength grade (group) and standard number (select according to table 1.1);3) if there are special requirements such as strength and diameter allowable error, etc. (standard parameters are in parts 2 and 3);4) special packaging and marking requirements (see 1.4);5) carbon steel spring suitable for long-term work under the condition of temperature 121 ℃, highest working temperature should be chosen alloy spring steel.3 special needsShaped cross section: square, re...

Compression Springs

2020 - 01 - 13

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled in other needed forms such as conical, concave (barrel), convex (hourglass), or various combinations of these. Compression springs are used to resist force and/or store energy,1、CharacteristicsBy far the most widely used type of spring, compression springs are designed to oppose compression and return to its uncompressed length when the applied force is removed. 2、Service LifeIt should be...

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 180

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 182

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 144

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

Properties of spring material

作者： Daisy

发布时间： 2018 / 09 / 22

点击次数： 144

1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is easier to be measured than the yield strength, the tensile strength is provided in the delivery of the material, so the tensile strength is generally used as the basis in design and manufacture.Howev...

The difference between three common springs

作者： Daisy

发布时间： 2018 / 09 / 22

点击次数： 95

Spring is a kind of elastic element widely used in the mechanical and electronic industries. Spring can produce greater elastic deformation when loaded, and convert mechanical work or kinetic energy into deformation energy. After unloading, the deformation of spring disappears and returns to its original state, and the deformation energy is transformed into mechanical work or kinetic energy.The ratio of load and deformation of the spring is called spring stiffness. There are many kinds of springs. They are used in various fields. According to the deformation condition, they can be divided into three kinds: spring, spring and spring.Compression spring compression spring (springs) is under axial pressure of the spiral spring, it is used in the data section for more rounded, useful...

The difference between compression springs,tension springs and torsion springs

作者： Daisy

发布时间： 2018 / 09 / 21

点击次数： 90

Discussion on the advantages of compressed spring products

作者： Daisy

发布时间： 2018 / 09 / 21

点击次数： 86

Compression springs are frequently seen and used in daily life. The main principle of compression springs is to provide a hand to the machine and drive it to work.The compression spring has a certain damping capacity, because the product's elastic force is not a fixed value, so every time it is used, there will be a return force, and the force is not a fixed size, which to some extent has the ability to slow down the vibration.As an example, now the car is installed above a compression spring, you will find when driving, its speed is greatly improved, and the movement process there is no sound, you don't need to use a lot of power, can make the speed of the car, this is the charm of compression spring, because it's there, so now in the car production technology is more and more...

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion accordi

作者： Daisy

发布时间： 2018 / 09 / 20

点击次数： 89

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

Basic knowledge of spring compression amount of die

作者： Daisy

发布时间： 2018 / 09 / 20

点击次数： 114

The purpose of mold spring is to take off material, press material, the strength of the spring, which is related to whether the mold production is smooth, whether the product is qualified.Spring force is small, may cause the product to be out of shape, the mold does not take off the material, the product is bad to take out from the mold inside, the belt material, the knife edge, punch easy to wear and so on each kind of question.Mold spring according to different production times, compression amount selected, the larger the spring life, the shorter die life, of course, the broken spring can be replaced, but the specifications of each spring are different, the design has been determined, springs in use do not easily replace each other.The moulds may run out of steam for a while, and the spr...

Testing spring residual stress

作者： Daisy

发布时间： 2018 / 09 / 19

点击次数： 90

Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually obtained by the following two methods:(1) X-ray detection method.X ray detection is a non-destructive testing method. This method can detect residual stress on specific surfaces and sites, but it has ...

Spring machine regular maintenance and daily maintenance is very important

作者： Daisy

发布时间： 2018 / 09 / 19

点击次数： 125

Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency of production. At this time, we should pay attention to the maintenance of the machine parts. Some seriously worn parts should be replaced in time.In the process of use, the inner part of the spring ma...

Penetration testing of springs

作者： Daisy

发布时间： 2018 / 09 / 18

点击次数： 80

Osmosis detection will be the basic principle of the spring of dip coating (penetrant) some penetration ability of the solution, the infiltration of surface defects, and then to remove excess penetrant, appeared in the surface layer of the tu yi agent again, at this point defects remaining in the penetrant sucked out, under the purple pay-off (fluorescence) observation or direct observation, can be found that the existence of defects.Osmotic detection can be used for the detection of ferromagnetic springs as well as non-ferromagnetic materials such as copper alloy and austenitic stainless steel springs.(1) oil immersion test can be used for spring whose diameter of wire is greater than 8mm.The spring that has been cleaned on the surface is immersed in kerosene, or the mixture of 50% (mass ...

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