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Types of Springs and their Applications

2018 . 11 . 01

189

Springs are ubiquitous in all kinds of machines—from consumer products to heavy industrial equipment, take apart anything that involves a mechanism, and chances are, you’ll find a spring inside. Springs are storage devices for mechanical energy—think of them as analogous to batteries! The earliest spring-driven clocks appeared in the 1400s. Fast-forward some 600 years, you still have to charge the Apple Watch everyday, and it’s not nearly as fast as winding a clock…but I digress.My personal fascination with springs began with Slinkies and wind-up toys, and countless mechanical pencils were sacrificed to satisfy my curiosity. These days, I appreciate the grown-up applications of springs, especially when I drive over potholes on Highway!

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How to choose spring wire

2018 . 11 . 01

395

Daisy

1) make it clear whether to use raw drawn steel wire or lead hardened steel wire;2) propose the requirements of steel wire diameter, strength grade (group) and standard number (select according to table 1.1);3) if there are special requirements such as strength and diameter allowable error, etc. (standard parameters are in parts 2 and 3);4) special packaging and marking requirements (see 1.4);5) carbon steel spring suitable for long-term work under the condition of temperature 121 ℃, highest working temperature should be chosen alloy spring steel.3 special needsShaped cross section: square, rectangle, hexagonal, etc.Annealing treatment: suitable for large deformation and plasticity, such as flattening and triangulation.Stabilization treatment: the steel wire will be straightened after bein...

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floor spring

2018 . 10 . 30

414

Daisy

The ground spring is also a hydraulic door closer, except that it presses the spring with a worm gear rather than a rack and pinion.Because the worm wheel can be rotated in a positive and negative direction, the ground spring can be used for two-way open doors, while the door closer can only be used for one-way open doors.The technical key of the ground spring is the bearing seat at the lower part of the main shaft, which determines the bearing grade of the landing spring.Because the ground spring used for two-way doors carries the weight of the door, the weight of the door is crucial to the selection of the ground spring compared to the door closer.Door width and air pressure are also important in choosing the type of ground spring.From the perspective of production, the worm wheel struct...

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Torsion spring

2018 . 10 . 29

282

Daisy

The torsion spring is divided into single torsion spring and double torsion spring. The spring is usually inserted into the pin or shaft. When external force is applied, a torsion force is generated according to the shaft center of the spring to make the spring coiled tightly or loose.Double - twist spring is divided into external double - twist and internal double - torque spring.The loops are either closely encircled or separately encircled to allow for a load of torque (at right angles to the spring axis).The end of the spring can be wound into a hook or straight twist arm.The following is the necessary information of a torsion spring:(1) free length.(2) control diameter :(a) outside diameter, (b) inside diameter, (c) inside diameter of casing, or (d) outside diameter through round rod....

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Helical Spring

2019 - 12 - 16

Helical springsMaterials necessary for every aspect of daily life. Helical spring is a spring that is subjected to torsional deformation, and its working part is also tightly wound into a helical shape. Its characteristic line is linear, can make compression spring, stretch spring and torsion spring. When the load is large and the radial size is limited, two compression springs with different diameters can be used together to become a combination spring. The total winding number n1 is the sum of the effective winding number n and the supporting winding number n2. Volute coil helical...

Team development activity

2018 - 04 - 18

To grow the business, we need to develop management expertise and innovation across the team.Thia is the picture of AFR team development activity in one of the shenzhen beach, From the faceof young team, we can see the confidence and what they want to achieve!

Inspection content and specification for spring parts(part 1)

2018 - 07 - 27

1, Test classificationA) First inspection;B) Quality consistency check.2, A spring group of groupsThe spring shall be inspected according to the batch. Each batch shall consist of the same material specifications, grades, melting furnace numbers and springs made under the same technological conditions.3, First test3.1 The inspection of the production of the spring first piece must be carried out according to the test or inspection items specified in the drawings, and the determination of qualified and unqualified shall be made. 3.2 The first piece of spring must be checked and recorded in...

Manufacturing of Springs

2018 - 08 - 08

Springs can also be classified by how they’re made. The first spring that comes to most people’s minds is probably a metal coil spring, also known as a helical spring. However, there are many other types. Even an elastic band can be considered a variable rate spring, since it stores mechanical energy. Coil SpringsLightweight coil springs are made by forming metal wires on an CNC coiling machine. The multi-axis CNC control allows you to create variable pitches and end conditions only limited by your imagination. Springs that come off the coiling machines do not have springy properties. They nee...

History of spring

2018 - 08 - 21

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...

Which industry is the main application of spring?

2018 - 09 - 05

1, matching springs and springs based on automobiles, motorcycles, diesel engines and gasoline engines. This type of spring has valve spring, suspension spring, damping spring and clutch spring, etc., with a large amount, which accounts for about 50% of the spring production. At the same time, the technical level is also high, it can be said that the technical level of these springs is representative, they are mainly to the high fatigue life and high anti relaxation direction, thus reducing the quality. 2. Large springs and plate springs, which mainly include railway rolling stock, heavy ...

How to choose spring wire

2018 - 09 - 18

1) make it clear whether to use raw drawn steel wire or lead hardened steel wire;2) propose the requirements of steel wire diameter, strength grade (group) and standard number (select according to table 1.1);3) if there are special requirements such as strength and diameter allowable error, etc. (standard parameters are in parts 2 and 3);4) special packaging and marking requirements (see 1.4);5) carbon steel spring suitable for long-term work under the condition of temperature 121 ℃, highest working temperature should be chosen alloy spring steel.3 special needsShaped cross section: square, re...

Automatic spring winding process

2018 - 09 - 28

The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off ...

Measures to improve spring mass

2018 - 10 - 15

(1) deformation heat treatment -- the combination of deformation reinforcement and heat treatment enhancement to further improve the strength and toughness of steel.Heat treatment of deformation has high, medium and low temperature.The high temperature deformation heat treatment is to produce the deformation immediately after the austenitic state at a stable distance, or can be combined with forging or hot rolling, that is, quenching immediately after hot forming.The deformation heat treatment has been applied to automobile plate spring production.(60 si2mn)(2) isothermal quenching of spring -...

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Summary of spring parameters and symbols (Part 4)

2018 - 08 - 02

M- mass of the object acting on the spring (kg)Ms- spring mass (kg) N- variable load cycle number N- spring working circle Nz- spring support ring number N1- total number of turns of the spring P'- Spring single ring stiffness (N/mm) R- The middle radius of the coil (mm) R1- inner radius of the coil (mm) R2- outer radius of the coil (mm) R- damping coefficient S- safety factor T-torque; torque (Nmm) T'- torsional stiffness (N-mm /(0))T- spring momentTc- cable p...

Inspection content and specification for spring parts(part 3)

2018 - 08 - 16

6.1.10 detection of parallelism between ends of springs: the spring is placed vertically on the plate.The difference between the maximum and minimum values of the surface of the end ring is measured by the dial indicator. The difference between the maximum and minimum values is the parallelism deviation between the ends of the spring.6.1.11 spring straightness detection: put the spring level on the plate and roll one.Zhou, determine its maximum bending position and measure the gap between the maximum bending point and the flat plate with a feeler gauge.The measured gap is the deviation of the ...

Review spring drawings, which items should be examined?

2018 - 08 - 31

Spring drawings should be audited as follows: geometric parameters audit; physical parameters audit; technical conditions audit.(1) geometric parameters include material size, spring diameter, spring coil number, free height, spring rotation and so on.(2) physical parameters include load, stiffness, theoretical value of deformation, tolerance and so on.(3) Technical conditions include geometric tolerance, heat treatment process requirements, surface treatment, elastic compression treatment and shot peening treatment.

Introduction of heat treatment process -- surface quenching

2018 - 09 - 13

The surface of steel is hardenedIn some parts, the surface layer of the workpiece bears higher stress than the core under the action of alternating loads such as torsion and bending and impact loads.In the case of friction, the surface layer is also constantly worn. Therefore, high strength, high hardness, high wear resistance and high fatigue limit are put forward for some surface layer of parts. Only surface strengthening can meet the above requirements.Because surface quenching has the advantages of small deformation and high productivity, it is widely used in production.According to differ...

Characteristics of torsion springs for spring equipment

2018 - 09 - 25

Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small...

The finish of the spring surface

2018 - 10 - 10

In recent years, the surface of the spring has been treated by the spring designers.The finishing (finishing) process is to put the spring directly into a series of finishing machines, such as tilting centrifugal type or spiral vibrating type, eddy current type, and add appropriate grinding materials, grinding agents and water for finishing.General optical finishing is about 20 to 30min. Specific optical finishing time depends on the spring shape and the amount of device.After finishing the finish, remove the spring and rinse it with tap water, then immerse in the SM series water film replacem...

The basis of spring material selection

2018 - 10 - 20

1) the selection basis of environmental factors in the use state of spring products: corrosion resistance, acid corrosion resistance, alkali corrosion resistance, salt corrosion resistance, water corrosion resistance, etc.Weather resistance;Resistance to stress and corrosion, fatigue and corrosion, etc.Wear resistance;Temperature resistance, etc.Radiation resistance, etc.2) selection basis of load characteristics of spring products: dynamic pulse-type cycle load, variable load, impact load, corrosion fatigue load, static load, large load and fatigue load, etc.3) selection basis of mechanical p...

The role of spring in driving mechanism of press machine

2018 - 11 - 03

In the transmission mechanism of the press, when the clutch and the brake adopt mechanical rigid interlock, as long as the air is set on the clutch.The cylinder, the air pressure ACTS on the piston of the cylinder to make the clutch friction pair fit, and to make the air pressure of the spring brake brake friction pair separate and not brake, so when the air cylinder enters, the brake friction pair should be separated first, and then the clutch friction pair fits to complete the combination.The friction pair separation of the clutch and the friction pair fitting of the brake are respectively a...

Pregressive hour

2018 - 04 - 18

We do cherish the time together with all of our esteemed customers. The picture shows the progressive hour withOne of our French customer who focus on the water purification system industry.

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 141

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 140

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 85

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

Wash the stainless steel surface

作者： Daisy

发布时间： 2018 / 10 / 17

点击次数： 309

Washing method according to the surface state:General considerationsWhen washing, please pay attention not to scratch the surface to avoid using the bleaching ingredients and the cleaning solution containing abrasive agent, steel ball (brush roller ball), grinding tools, etc. In order to remove the cleaning solution, wash the surface with clean water at the end of washing.Surface condition and washing methodDust and dirt are washed with soap, a mild detergent, or warm waterLabel and film with warm water, weak detergent to scrubThe binder ingredient is alcohol or organic solutionUse a mild cloth or paper to dry and then wash with a neutral detergent or an ammonia solution or a special detergentRinse immediately with water, soak in an aqueous solution of ammonia or neutral carbonated soda, a...

Definition and classification of spring steel

作者： Daisy

发布时间： 2018 / 10 / 16

点击次数： 284

A, definitions,Spring steel refers to the steel specially used to make spring elastic elements due to its elasticity in the quenching and tempering states.The elasticity of steel depends on its elastic deformation capacity, that is, within the specified range, the elastic deformation capacity makes it bear a certain load, and no permanent deformation occurs after the load is removed.Spring steel shall have excellent comprehensive performance, such as mechanical properties (especially elastic limit, strength limit and yield ratio), anti-elastic and anti-elastic properties (i.e. anti-elastic and anti-loose properties), fatigue properties, quenching properties, physical and chemical properties (heat resistance, low temperature resistance, oxidation resistance, corrosion resistance, etc.).In o...

Selection of spring material

作者： Daisy

发布时间： 2018 / 10 / 16

点击次数： 273

The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...

Surface treatment of stainless steel spring

作者： Daisy

发布时间： 2018 / 10 / 15

点击次数： 336

There are three ways to use stainless steel spring to remove oil and oxide skin:1. Immerse the stainless steel spring into the plastic container with the metal cleaning agent A diluted with water (the proportion of cleaning agent A and water dilution is 1:1 or 1:2), and the time should be as follows: the spring surface should be free from oil and oxide skin to restore the metal color. The soaking time should not be too long.So stainless steel spring surface has matte effect.2. In the ultrasonic equipment, the proportion of cleaning agent and water is about 1:30. It is advisable to restore the metal color without oil and oxide skin on the spring surface.The above two methods can be applied to high precision spring.3. After the cleaning agent A is put into the vibration polishing machine wit...

Measures to improve spring mass

作者： Daisy

发布时间： 2018 / 10 / 15

点击次数： 392

Spring manufacturing process

作者： Daisy

发布时间： 2018 / 10 / 12

点击次数： 388

There are many ways of making spring, but the main forming part is cold forming and hot forming.In spring in the cold forming process, the spring mainly made by oil material toughening, lead bath quenching tempering spring wire, cold drawn wire, etc., using this kind of material in the manufacturing process of spring generally do not need special heat treatment and only requires the stress relieving, adopted by the spring design work stress and material performance.Spring cold forming process is generally suitable for special-shaped spring with small line diameter or more complicated shape, such as line diameter less than 15mm, various kinds of snap, pull, twist spring, convex, concave and arc spring, etc.The cold forming process is simple and avoids the deformation and decarburization of ...

Overview of spring surface treatment

作者： Daisy

发布时间： 2018 / 10 / 12

点击次数： 286

The spring is often corroded by the surrounding medium in the process of manufacture, storage and use.As the spring works under the influence of the spring force, the spring force will change and lose its function after being corroded.Therefore, preventing the corrosion of the spring can guarantee the stability of the spring and extend its service life.The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, causing corrosion of the spring is called chemical corrosion.For example, the spring is oxidized in the particu...

Type of paint used on spring surfaces

作者： Daisy

发布时间： 2018 / 10 / 11

点击次数： 403

Type of paint used on spring surfacesThe oxidation treatment of the spring (also known as bluish, blackened, cooked black, etc.) is mainly used to prevent the corrosion of the spring, and also to make the spring appearance bright.Oxidation treatment methods include: alkaline oxidation, alkali free oxidation and electrolytic oxidation.Spring oxidation treatment is often alkaline oxidation treatment, in the presence of oxidants (such as sodium nitrite) in caustic sodium solution.As the solution approaches the boiling point, the iron on the surface of the spring dissolves and forms sodium ferrite and sodium ferrite, which is then made of ferrous ironSodium sulfate interacts with sodium ferrite to form magnetic iron oxide (Pe3O4), or oxide film, with a thickness of about 0.5-1.5 microns.The co...

Method for improving heat treatment performance

作者： Daisy

发布时间： 2018 / 10 / 11

点击次数： 409

Manufacturers of heat treatment furnaces are adopting new features designed to improve the overall temperature distribution of their equipment: with improved ambient flow patterns, carefully designed energy and dynamic densities have brought very useful working capabilities.Process consistency is a major issue for aerospace (typically, Nadcap and AMS2750 U.S. army standards) and automotive (TS16949 test equipment) customers, and compatibility with more acceptable standards is building confidence between heat treatment equipment manufacturers and customers.This is especially true when the heat treatment furnace design matches the design of the expert process control system.Eurotherm already has a unique knowledge of aviation and automotive heat treatment specifications.These knowledge and s...

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