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  • Automatic spring winding process
    Automatic spring winding process
    2018 . 09 . 28
    83
    Daisy
    The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.6. Spring process: ...
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  • Matters needing attention when choosing custom spring
    Matters needing attention when choosing custom spring
    2018 . 09 . 27
    60
    Daisy
    In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users of the exclusive mechanism parts are mostly made to professional spring manufacturers.If you can't design it yourself, you can pay the manufacturer to do it.In recent years, CNC computer control or...
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  • Spring not in place and failure reasons
    Spring not in place and failure reasons
    2018 . 09 . 27
    74
    Daisy
    In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no longer shortened, that is, the spring is "positioned".The spring is permanently deformed after initial compression.In practice, the spring should maintain its working length even if it is subj...
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  • Spring material selection method
    Spring material selection method
    2018 . 09 . 26
    116
    Daisy
    The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...
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127
Production of spring
Production of spring
2018 - 07 - 18
The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spr...
128
Summary of spring parameters and symbols (Part 2)
Summary of spring parameters and symbols (Part 2)
2018 - 08 - 01
The basic spring parameters of the spring:1. Spring wire diameter D: wire diameter of spring.2. The outer diameter of the spring D2: the maximum outer diameter of the spring.3. The inner diameter of the spring D1: the smallest outer diameter of the spring.4. The middle diameter of the spring is D: the average diameter of the spring. Their calculation formula is: D= (D2+D1) +2=D1+d=D2-d5, pitch T: except for the support ring, the distance between the two adjacent circles of the spring corresponds to the axial distance on the middle diameter of the spring, and is expressed by t.6, effective circ...
129
Inspection content and specification for spring parts(part 1)
Inspection content and specification for spring parts(part 1)
2018 - 08 - 15
1, Test classificationA) First inspection;B) Quality consistency check.2, A spring group of groupsThe spring shall be inspected according to the batch. Each batch shall consist of the same material specifications, grades, melting furnace numbers and springs made under the same technological conditions.3, First test3.1 The inspection of the production of the spring first piece must be carried out according to the test or inspection items specified in the drawings, and the determination of qualified and unqualified shall be made. 3.2 The first piece of spring must be checked and recorded in...
130
Production of spring
Production of spring
2018 - 08 - 28
The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spr...
131
Vibration damping spring is a commonly used elastic element
Vibration damping spring is a commonly used elastic element
2018 - 09 - 11
Vibration damping spring is a common elastic component, which is widely used in various vibration equipment and automobile manufacturing industries. It has the advantages of good stability, low noise, good isolation effect and long service life.Compression springs, rubber springs, composite springs, air bag springs are vibration - reducing springs.Vibration damping spring can be divided into: wire compression spring, rubber spring, compound spring, rubber air spring, etc.Steel wire compression spring is a spiral spring under pressure, it USES the material section is mostly circular, also USES ...
132
The difference between three common springs
The difference between three common springs
2018 - 09 - 22
Spring is a kind of elastic element widely used in the mechanical and electronic industries. Spring can produce greater elastic deformation when loaded, and convert mechanical work or kinetic energy into deformation energy. After unloading, the deformation of spring disappears and returns to its original state, and the deformation energy is transformed into mechanical work or kinetic energy.The ratio of load and deformation of the spring is called spring stiffness.  There are many kinds of springs. They are used in various fields. According to the deformation condition, they can be divide...
133
The Standing treatment of the spring
The Standing treatment of the spring
2018 - 10 - 09
1. The standing treatment of the compression spring is to compress the spring to the working limit height or to tighten the height several times, usually 3 to 5 times;For the stretching spring, the length of the spring is drawn to the working limit several times;Torsion spring, is the spring in the working direction of the 5522 for the ultimate torsion Angle several times.2. Strong pressure (strong tension and strong torsion) treatment for compression spring is to press the spring into the material layer and the stress exceeds the yield point, resulting in negative residual stress on the surfa...
134
Spring-shot technology requirements
Spring-shot technology requirements
2018 - 10 - 19
1、 preparation before peening1) the size and surface roughness before spring-shot blasting should meet the requirements of the pattern, except for special instructions (if it is necessary to reprocess the shot blasting surface).2) the spring shall complete the prescribed heat treatment before shot peening.3) the non-destructive test of the spring shall be completed before the shot peening treatment, or after the shot peening if there is special requirement.4) the surface of the spring to be sprayed should be clean, dry and free of oil.2、 treatment after shot peening1) the heating temperature o...
135
Coil extension, torsion spring manufacturing
Coil extension, torsion spring manufacturing
2018 - 11 - 02
Cylindrical spiral spring structureThere are three types of cylindrical spiral spring:1. Cylindrical spiral compression spring1) spacing between springsLet the spring's pitch be p;The diameter of the spring wire is d;In the free state, there should be proper spacing between the circles.In order to make the spring still maintain a certain elasticity after compression, it is also necessary to ensure that there is a certain gap of 1 between each circle under the maximum load.The size of lens 1 is generally recommended to be: in addition 1=0.1d or greater than 0.2mm2) dead circleThe two ends o...
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127
How much do you know about the cleaning of stainless steel springs？
How much do you know about the cleaning of stainless steel springs？
2018 - 08 - 10
Stainless steel spring general precautions when washing, please pay attention to no surface friction to avoid the use of bleaching components and washing liquid containing abrasives, steel ball, grinding tools, etc., in order to remove the washing liquid, washing the end, rinse the surface with clean water.Surface state and washing methodDust and scaling - wash with soap or warm water.Label and film - scrub with warm water and weak detergent.Binder ingredients - use alcohol or organic solution;Fat, oil, lubricating oil contamination - with soft cloth or paper after drying with a neutral deterg...
128
Each of these types can be further characterized.
Each of these types can be further characterized.
2018 - 08 - 24
We can look at the relationship between the force applied to a spring and its resulting displacement. Again, there are three classes of springs: linear (or constant rate) springs, variable rate springs, and constant force springs.Linear springsLinear springs obey Hooke’s Law (F=k*x), which means that the force needed to extend or compress such a spring by distance x is proportional to the distance, as long as the force doesn’t exceed the elastic limit of the spring. Torsion springs obey an analogous version of Hooke’s Law (F=k*θ, where θ is an angle). In both cases, k is the spring rate, and i...
129
Strengthening technology of spring
Strengthening technology of spring
2018 - 09 - 08
(1) heat treatment technology for strengthening springs.1) protective atmosphere heat treatment. In our country, protective atmosphere heat treatment is adopted in spring, oil quenched and tempered steel wire and toughened steel whose wire rod is less than 15mm. Heat treatment in protective atmosphere can remove surface decarbonization and oxidation and improve the surface quality of materials.2) induction heating or protective atmosphere induction heating heat treatment. This process is usually carried out on the wire before forming the coil spring. Some spring factories combine heat treatmen...
130
Basic knowledge of spring compression amount of die
Basic knowledge of spring compression amount of die
2018 - 09 - 20
The purpose of mold spring is to take off material, press material, the strength of the spring, which is related to whether the mold production is smooth, whether the product is qualified.Spring force is small, may cause the product to be out of shape, the mold does not take off the material, the product is bad to take out from the mold inside, the belt material, the knife edge, punch easy to wear and so on each kind of question.Mold spring according to different production times, compression amount selected, the larger the spring life, the shorter die life, of course, the broken spring can be...
131
Proper use of the spring
Proper use of the spring
2018 - 09 - 30
Please avoid the improper way of using (1) more than the use of the maximum compression (300000 back to the conditions, after a close with the use of a long) stress causing the wreck, close to close with the use of a long, can make the spring line department gradually close to that, because of the high spring constant change caused by load curve with high, nearly and produce high stress to make spring break, please do not use more than 300000 times.The use of the spring without prepressure due to the gap caused the spring up and down vibration caused the spring distortion, if there is prepress...
132
Wash the stainless steel surface
Wash the stainless steel surface
2018 - 10 - 17
Washing method according to the surface state:General considerationsWhen washing, please pay attention not to scratch the surface to avoid using the bleaching ingredients and the cleaning solution containing abrasive agent, steel ball (brush roller ball), grinding tools, etc. In order to remove the cleaning solution, wash the surface with clean water at the end of washing.Surface condition and washing methodDust and dirt are washed with soap, a mild detergent, or warm waterLabel and film with warm water, weak detergent to scrubThe binder ingredient is alcohol or organic solutionUse a mild clot...
133
Extension spring
Extension spring
2018 - 10 - 29
Each circle is formed into a tightly closed spiral ring or a pitch ring, which extends outwards when subjected to external forces and maintains a force of contraction towards the middle.There are many kinds of spring hooks: English hook, German hook, earring hook, fishtail hook, etc.(1) free length: (a) total length, (b) total length of the ring, and (c) length inside the hook ring.(2) control diameter :(a) outside diameter, (b) inside diameter, (c) inside diameter of casing.(3) steel wire size "wire diameter".(4) materials (type, grade).(5) winding number :(a) total winding number a...
134
The passivation process for springs
The passivation process for springs
2019 - 12 - 30
1、What is Passivation?As a post-fabrication method, passivation is intended to maximize the natural corrosion resistance of stainless steel. Stainless steel is a steel alloy that contains a minimum of 10.5% chromium content by mass and along with a number of other alloys. When stainless steel is newly formed it needs to be cleaned of lubricants, oils, greases and other substances used in its fabrication. Once the steel has been cleaned it must be passivated. Passivation is a process that treats metal surfaces with an acid solution to make the surface corrosion resistant.Passive to atmospheric ...
135
Inspection content and specification for spring parts(part 5)
Inspection content and specification for spring parts(part 5)
2018 - 07 - 30
Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion sp...
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Hot News / 热点新闻
Constant Force Spring
Constant Force Spring
2020 . 01 . 13
点击次数: 105
Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...
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Compression Springs
Compression Springs
2020 . 01 . 13
点击次数: 121
A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...
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Spring wire materials
Spring wire materials
2020 . 01 . 06
点击次数: 58
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...
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Summary of spring parameters and symbols (Part 4)
Summary of spring parameters and symbols (Part 4)
作者： Nelson
发布时间： 2018 / 08 / 02
点击次数： 69
M- mass of the object acting on the spring (kg)Ms- spring mass (kg)  N- variable load cycle number  N- spring working circle  Nz- spring support ring number  N1- total number of turns of the spring  P'- Spring single ring stiffness (N/mm)  R- The middle radius of the coil (mm)  R1- inner radius of the coil (mm)  R2- outer radius of the coil (mm)  R- damping coefficient  S- safety factor  T-torque; torque (Nmm)  T'- torsional stiffness (N-mm /(0))T- spring momentTc- cable pitch (mm)U- deformation energy (N: mm); (N: mm-rad)  V-spring volume (mm3)  V- Impact body speed (mm/s)  Zm- bending section coefficient (mm3)  Zt- torsional se...
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Summary of spring parameters and symbols (Part 3)
Summary of spring parameters and symbols (Part 3)
作者： nelson
发布时间： 2018 / 08 / 02
点击次数： 54
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa)  G- gravitational acceleration, g=9800mm/s2  H-spring working height (length) (mm)  Ho- spring free height (length (mm)  Hs- high (long) degree (mm) under spring test...
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Summary of spring parameters and symbols (Part 2)
Summary of spring parameters and symbols (Part 2)
作者： nelson
发布时间： 2018 / 08 / 01
点击次数： 706
The basic spring parameters of the spring:1. Spring wire diameter D: wire diameter of spring.2. The outer diameter of the spring D2: the maximum outer diameter of the spring.3. The inner diameter of the spring D1: the smallest outer diameter of the spring.4. The middle diameter of the spring is D: the average diameter of the spring. Their calculation formula is: D= (D2+D1) +2=D1+d=D2-d5, pitch T: except for the support ring, the distance between the two adjacent circles of the spring corresponds to the axial distance on the middle diameter of the spring, and is expressed by t.6, effective circle number n: the number of circles that the spring can keep the same pitch.7, the number of supporting rings N2: make the spring work in the J, ensure the vertical axis of the axis and manufacture, of...
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Summary of spring parameters and symbols (Part I)
Summary of spring parameters and symbols (Part I)
作者： nelson
发布时间： 2018 / 08 / 01
点击次数： 364
Core tips: elastic formula: F=kx, F for elastic, K for the stiffness coefficient, X for the length of the spring length, such as the length of the spring for example, to test a spring of 5N: 5N pull the stiffness coefficient of 100N/m spring, the spring is elongated 5cmF= KX, K is the stiffness coefficient (unit is Newton per meter), X is the spring elongation (unit is rice), this law is called Hooke's law.Elastic formula:F=kx, F is elastic, K is stiffness coefficient, X is spring stretch length.For example, to test a 5N spring:When a spring with a stiffness coefficient of 100N/m is pulled by 5N force, the spring is drawn 5cmF = kx, K is the stiffness coefficient (in Newton per meter), and X is the spring elongation (in simple form)This law is called Hooke's law. For example, when ...
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Inspection content and specification for spring parts(part 7)
Inspection content and specification for spring parts(part 7)
作者： nelson
发布时间： 2018 / 07 / 31
点击次数： 58
8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliability target value, determine the suitability according to the regulations.The number of samples n, under specified test conditions and requirements, according to the required failure mode.Judge. If th...
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Inspection content and specification for spring parts(part 6)
Inspection content and specification for spring parts(part 6)
作者： nelson
发布时间： 2018 / 07 / 31
点击次数： 59
8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted to assess its reliability index.8.2 spring fatigue test specimen8.2.1 samples shall be manufactured according to the technical documents approved by the procedures, and shall be inspected.8.2.2 samples...
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Inspection content and specification for spring parts(part 5)
Inspection content and specification for spring parts(part 5)
作者： nelson
发布时间： 2018 / 07 / 30
点击次数： 70
Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion spring torque: in addition to the pattern, the spring twists the spring to three times of the torsion angle corresponding to the allowable bending stress; the spring is worn in the test bar, the diamete...
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Inspection content and specification for spring parts(part 4)
Inspection content and specification for spring parts(part 4)
作者： nelson
发布时间： 2018 / 07 / 30
点击次数： 39
7. Detection of the characteristics of cylindrical helical spring7.1 detection of the characteristics of tension and compression springsThe characteristics of the characteristic tensile and compression springs of the 7.1.1 spring should be in accordance with the characteristics of the spring. Under the load of the specified height (or length), the deformation of the spring should be between the 20%~80% of the deformation amount under the test load, and when the I class precision is required, the deformation of the spring should be above 4mm at the specified height load. It should be between 30%~ 70% of the deformation amount under the test load.7. the load and stiffness of 1.2 spring load and stiffness can be detected by the spring tension test machine, and the large spring can be tested o...
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Inspection content and specification for spring parts(part 3)
Inspection content and specification for spring parts(part 3)
作者： nelson
发布时间： 2018 / 07 / 28
点击次数： 41
6.1.10 detection of parallelism between ends of springs: the spring is placed vertically on the plate.The difference between the maximum and minimum values of the surface of the end ring is measured by the dial indicator. The difference between the maximum and minimum values is the parallelism deviation between the ends of the spring.6.1.11 spring straightness detection: put the spring level on the plate and roll one.Zhou, determine its maximum bending position and measure the gap between the maximum bending point and the flat plate with a feeler gauge.The measured gap is the deviation of the straightness.Measurement of geometry size of 6.2 stretch springThe dimension of tensile spring is roughly measured: material diameter, free length and spring.The diameter, total number of rings, the r...
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