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  • Types of Springs and their Applications
    Types of Springs and their Applications
    2018 . 11 . 01
    203
    Springs are ubiquitous in all kinds of machines—from consumer products to heavy industrial equipment, take apart anything that involves a mechanism, and chances are, you’ll find a spring inside. Springs are storage devices for mechanical energy—think of them as analogous to batteries! The earliest spring-driven clocks appeared in the 1400s. Fast-forward some 600 years, you still have to charge the Apple Watch everyday, and it’s not nearly as fast as winding a clock…but I digress.My personal fascination with springs began with Slinkies and wind-up toys, and countless mechanical pencils were sacrificed to satisfy my curiosity. These days, I appreciate the grown-up applications of springs, especially when I drive over potholes on Highway!
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  • How to choose spring wire
    How to choose spring wire
    2018 . 11 . 01
    412
    Daisy
    1) make it clear whether to use raw drawn steel wire or lead hardened steel wire;2) propose the requirements of steel wire diameter, strength grade (group) and standard number (select according to table 1.1);3) if there are special requirements such as strength and diameter allowable error, etc. (standard parameters are in parts 2 and 3);4) special packaging and marking requirements (see 1.4);5) carbon steel spring suitable for long-term work under the condition of temperature 121 ℃, highest working temperature should be chosen alloy spring steel.3 special needsShaped cross section: square, rectangle, hexagonal, etc.Annealing treatment: suitable for large deformation and plasticity, such as flattening and triangulation.Stabilization treatment: the steel wire will be straightened after bein...
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  • floor spring
    floor spring
    2018 . 10 . 30
    427
    Daisy
    The ground spring is also a hydraulic door closer, except that it presses the spring with a worm gear rather than a rack and pinion.Because the worm wheel can be rotated in a positive and negative direction, the ground spring can be used for two-way open doors, while the door closer can only be used for one-way open doors.The technical key of the ground spring is the bearing seat at the lower part of the main shaft, which determines the bearing grade of the landing spring.Because the ground spring used for two-way doors carries the weight of the door, the weight of the door is crucial to the selection of the ground spring compared to the door closer.Door width and air pressure are also important in choosing the type of ground spring.From the perspective of production, the worm wheel struct...
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  • Torsion spring
    Torsion spring
    2018 . 10 . 29
    296
    Daisy
    The torsion spring is divided into single torsion spring and double torsion spring. The spring is usually inserted into the pin or shaft. When external force is applied, a torsion force is generated according to the shaft center of the spring to make the spring coiled tightly or loose.Double - twist spring is divided into external double - twist and internal double - torque spring.The loops are either closely encircled or separately encircled to allow for a load of torque (at right angles to the spring axis).The end of the spring can be wound into a hook or straight twist arm.The following is the necessary information of a torsion spring:(1) free length.(2) control diameter :(a) outside diameter, (b) inside diameter, (c) inside diameter of casing, or (d) outside diameter through round rod....
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37
The Standing treatment of the spring
The Standing treatment of the spring
2018 - 10 - 09
1. The standing treatment of the compression spring is to compress the spring to the working limit height or to tighten the height several times, usually 3 to 5 times;For the stretching spring, the length of the spring is drawn to the working limit several times;Torsion spring, is the spring in the working direction of the 5522 for the ultimate torsion Angle several times.2. Strong pressure (strong tension and strong torsion) treatment for compression spring is to press the spring into the material layer and the stress exceeds the yield point, resulting in negative residual stress on the surfa...
38
Spring-shot technology requirements
Spring-shot technology requirements
2018 - 10 - 19
1、 preparation before peening1) the size and surface roughness before spring-shot blasting should meet the requirements of the pattern, except for special instructions (if it is necessary to reprocess the shot blasting surface).2) the spring shall complete the prescribed heat treatment before shot peening.3) the non-destructive test of the spring shall be completed before the shot peening treatment, or after the shot peening if there is special requirement.4) the surface of the spring to be sprayed should be clean, dry and free of oil.2、 treatment after shot peening1) the heating temperature o...
39
Coil extension, torsion spring manufacturing
Coil extension, torsion spring manufacturing
2018 - 11 - 02
Cylindrical spiral spring structureThere are three types of cylindrical spiral spring:1. Cylindrical spiral compression spring1) spacing between springsLet the spring's pitch be p;The diameter of the spring wire is d;In the free state, there should be proper spacing between the circles.In order to make the spring still maintain a certain elasticity after compression, it is also necessary to ensure that there is a certain gap of 1 between each circle under the maximum load.The size of lens 1 is generally recommended to be: in addition 1=0.1d or greater than 0.2mm2) dead circleThe two ends o...
40
The development course of spring material (Part 1)
The development course of spring material (Part 1)
2018 - 07 - 23
With the development of spring application technology, more requirements for spring materials are put forward. The main reason is to improve the fatigue life and anti relaxation performance under high stress; secondly, according to different uses, it is required for corrosion resistance, non magnetic, electrical conductivity, wear resistance, heat resistance and so on. In addition to the development of new varieties, the spring materials have achieved beneficial results in the aspects of strict control of chemical composition, reducing non-metallic inclusions, improving the surface quality and...
41
Summary of spring parameters and symbols (Part 3)
Summary of spring parameters and symbols (Part 3)
2018 - 08 - 02
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa) &...
42
nspection content and specification for spring parts(part 2)
nspection content and specification for spring parts(part 2)
2018 - 08 - 15
Detection of geometric size of 6.1 compression springs6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is...
43
Analysis of surface defects of carbon steel wire rod
Analysis of surface defects of carbon steel wire rod
2018 - 08 - 29
In view of the harm caused by the surface defects of high carbon steel wire rods, the surface defects of high carbon steel wire rods were systematically analyzed by means of surface pickling, metallographic analysis and scanning electron microscopy, the types of defects were determined, the causes of defects were analyzed, and the improvement measures were put forward. After the implementation of these measures, the surface defects of high carbon steel wire rods were basically eliminated. Surface quality defects. The conclusions are as follows: 1. The surface defects found in high carbon ...
44
Spring machine regular maintenance and daily maintenance is very important
Spring machine regular maintenance and daily maintenance is very important
2018 - 09 - 12
Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency o...
45
Properties of spring material
Properties of spring material
2018 - 09 - 22
1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is...
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37
Inspection content and specification for spring parts(part 4)
Inspection content and specification for spring parts(part 4)
2018 - 07 - 30
7. Detection of the characteristics of cylindrical helical spring7.1 detection of the characteristics of tension and compression springsThe characteristics of the characteristic tensile and compression springs of the 7.1.1 spring should be in accordance with the characteristics of the spring. Under the load of the specified height (or length), the deformation of the spring should be between the 20%~80% of the deformation amount under the test load, and when the I class precision is required, the deformation of the spring should be above 4mm at the specified height load. It should be between 30...
38
How much do you know about the cleaning of stainless steel springs？
How much do you know about the cleaning of stainless steel springs？
2018 - 08 - 10
Stainless steel spring general precautions when washing, please pay attention to no surface friction to avoid the use of bleaching components and washing liquid containing abrasives, steel ball, grinding tools, etc., in order to remove the washing liquid, washing the end, rinse the surface with clean water.Surface state and washing methodDust and scaling - wash with soap or warm water.Label and film - scrub with warm water and weak detergent.Binder ingredients - use alcohol or organic solution;Fat, oil, lubricating oil contamination - with soft cloth or paper after drying with a neutral deterg...
39
Each of these types can be further characterized.
Each of these types can be further characterized.
2018 - 08 - 24
We can look at the relationship between the force applied to a spring and its resulting displacement. Again, there are three classes of springs: linear (or constant rate) springs, variable rate springs, and constant force springs.Linear springsLinear springs obey Hooke’s Law (F=k*x), which means that the force needed to extend or compress such a spring by distance x is proportional to the distance, as long as the force doesn’t exceed the elastic limit of the spring. Torsion springs obey an analogous version of Hooke’s Law (F=k*θ, where θ is an angle). In both cases, k is the spring rate, and i...
40
Strengthening technology of spring
Strengthening technology of spring
2018 - 09 - 08
(1) heat treatment technology for strengthening springs.1) protective atmosphere heat treatment. In our country, protective atmosphere heat treatment is adopted in spring, oil quenched and tempered steel wire and toughened steel whose wire rod is less than 15mm. Heat treatment in protective atmosphere can remove surface decarbonization and oxidation and improve the surface quality of materials.2) induction heating or protective atmosphere induction heating heat treatment. This process is usually carried out on the wire before forming the coil spring. Some spring factories combine heat treatmen...
41
Basic knowledge of spring compression amount of die
Basic knowledge of spring compression amount of die
2018 - 09 - 20
The purpose of mold spring is to take off material, press material, the strength of the spring, which is related to whether the mold production is smooth, whether the product is qualified.Spring force is small, may cause the product to be out of shape, the mold does not take off the material, the product is bad to take out from the mold inside, the belt material, the knife edge, punch easy to wear and so on each kind of question.Mold spring according to different production times, compression amount selected, the larger the spring life, the shorter die life, of course, the broken spring can be...
42
Proper use of the spring
Proper use of the spring
2018 - 09 - 30
Please avoid the improper way of using (1) more than the use of the maximum compression (300000 back to the conditions, after a close with the use of a long) stress causing the wreck, close to close with the use of a long, can make the spring line department gradually close to that, because of the high spring constant change caused by load curve with high, nearly and produce high stress to make spring break, please do not use more than 300000 times.The use of the spring without prepressure due to the gap caused the spring up and down vibration caused the spring distortion, if there is prepress...
43
Wash the stainless steel surface
Wash the stainless steel surface
2018 - 10 - 17
Washing method according to the surface state:General considerationsWhen washing, please pay attention not to scratch the surface to avoid using the bleaching ingredients and the cleaning solution containing abrasive agent, steel ball (brush roller ball), grinding tools, etc. In order to remove the cleaning solution, wash the surface with clean water at the end of washing.Surface condition and washing methodDust and dirt are washed with soap, a mild detergent, or warm waterLabel and film with warm water, weak detergent to scrubThe binder ingredient is alcohol or organic solutionUse a mild clot...
44
Extension spring
Extension spring
2018 - 10 - 29
Each circle is formed into a tightly closed spiral ring or a pitch ring, which extends outwards when subjected to external forces and maintains a force of contraction towards the middle.There are many kinds of spring hooks: English hook, German hook, earring hook, fishtail hook, etc.(1) free length: (a) total length, (b) total length of the ring, and (c) length inside the hook ring.(2) control diameter :(a) outside diameter, (b) inside diameter, (c) inside diameter of casing.(3) steel wire size "wire diameter".(4) materials (type, grade).(5) winding number :(a) total winding number a...
45
The passivation process for springs
The passivation process for springs
2019 - 12 - 30
1、What is Passivation?As a post-fabrication method, passivation is intended to maximize the natural corrosion resistance of stainless steel. Stainless steel is a steel alloy that contains a minimum of 10.5% chromium content by mass and along with a number of other alloys. When stainless steel is newly formed it needs to be cleaned of lubricants, oils, greases and other substances used in its fabrication. Once the steel has been cleaned it must be passivated. Passivation is a process that treats metal surfaces with an acid solution to make the surface corrosion resistant.Passive to atmospheric ...
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Hot News / 热点新闻
Constant Force Spring
Constant Force Spring
2020 . 01 . 13
点击次数: 180
Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...
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Compression Springs
Compression Springs
2020 . 01 . 13
点击次数: 182
A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...
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Spring wire materials
Spring wire materials
2020 . 01 . 06
点击次数: 144
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...
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Wash the stainless steel surface
Wash the stainless steel surface
作者： Daisy
发布时间： 2018 / 10 / 17
点击次数： 332
Washing method according to the surface state:General considerationsWhen washing, please pay attention not to scratch the surface to avoid using the bleaching ingredients and the cleaning solution containing abrasive agent, steel ball (brush roller ball), grinding tools, etc. In order to remove the cleaning solution, wash the surface with clean water at the end of washing.Surface condition and washing methodDust and dirt are washed with soap, a mild detergent, or warm waterLabel and film with warm water, weak detergent to scrubThe binder ingredient is alcohol or organic solutionUse a mild cloth or paper to dry and then wash with a neutral detergent or an ammonia solution or a special detergentRinse immediately with water, soak in an aqueous solution of ammonia or neutral carbonated soda, a...
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Definition and classification of spring steel
Definition and classification of spring steel
作者： Daisy
发布时间： 2018 / 10 / 16
点击次数： 296
A, definitions,Spring steel refers to the steel specially used to make spring elastic elements due to its elasticity in the quenching and tempering states.The elasticity of steel depends on its elastic deformation capacity, that is, within the specified range, the elastic deformation capacity makes it bear a certain load, and no permanent deformation occurs after the load is removed.Spring steel shall have excellent comprehensive performance, such as mechanical properties (especially elastic limit, strength limit and yield ratio), anti-elastic and anti-elastic properties (i.e. anti-elastic and anti-loose properties), fatigue properties, quenching properties, physical and chemical properties (heat resistance, low temperature resistance, oxidation resistance, corrosion resistance, etc.).In o...
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Selection of spring material
Selection of spring material
作者： Daisy
发布时间： 2018 / 10 / 16
点击次数： 289
The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...
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Surface treatment of stainless steel spring
Surface treatment of stainless steel spring
作者： Daisy
发布时间： 2018 / 10 / 15
点击次数： 349
There are three ways to use stainless steel spring to remove oil and oxide skin:1. Immerse the stainless steel spring into the plastic container with the metal cleaning agent A diluted with water (the proportion of cleaning agent A and water dilution is 1:1 or 1:2), and the time should be as follows: the spring surface should be free from oil and oxide skin to restore the metal color. The soaking time should not be too long.So stainless steel spring surface has matte effect.2. In the ultrasonic equipment, the proportion of cleaning agent and water is about 1:30. It is advisable to restore the metal color without oil and oxide skin on the spring surface.The above two methods can be applied to high precision spring.3. After the cleaning agent A is put into the vibration polishing machine wit...
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Measures to improve spring mass
Measures to improve spring mass
作者： Daisy
发布时间： 2018 / 10 / 15
点击次数： 404
(1) deformation heat treatment -- the combination of deformation reinforcement and heat treatment enhancement to further improve the strength and toughness of steel.Heat treatment of deformation has high, medium and low temperature.The high temperature deformation heat treatment is to produce the deformation immediately after the austenitic state at a stable distance, or can be combined with forging or hot rolling, that is, quenching immediately after hot forming.The deformation heat treatment has been applied to automobile plate spring production.(60 si2mn)(2) isothermal quenching of spring -- isothermal quenching can be adopted for springs with small diameter or sufficient permeability. It can not only reduce deformation, but also improve strength and toughness. It is better to conduct a...
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Spring manufacturing process
Spring manufacturing process
作者： Daisy
发布时间： 2018 / 10 / 12
点击次数： 417
There are many ways of making spring, but the main forming part is cold forming and hot forming.In spring in the cold forming process, the spring mainly made by oil material toughening, lead bath quenching tempering spring wire, cold drawn wire, etc., using this kind of material in the manufacturing process of spring generally do not need special heat treatment and only requires the stress relieving, adopted by the spring design work stress and material performance.Spring cold forming process is generally suitable for special-shaped spring with small line diameter or more complicated shape, such as line diameter less than 15mm, various kinds of snap, pull, twist spring, convex, concave and arc spring, etc.The cold forming process is simple and avoids the deformation and decarburization of ...
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Overview of spring surface treatment
Overview of spring surface treatment
作者： Daisy
发布时间： 2018 / 10 / 12
点击次数： 297
The spring is often corroded by the surrounding medium in the process of manufacture, storage and use.As the spring works under the influence of the spring force, the spring force will change and lose its function after being corroded.Therefore, preventing the corrosion of the spring can guarantee the stability of the spring and extend its service life.The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, causing corrosion of the spring is called chemical corrosion.For example, the spring is oxidized in the particu...
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Type of paint used on spring surfaces
Type of paint used on spring surfaces
作者： Daisy
发布时间： 2018 / 10 / 11
点击次数： 417
Type of paint used on spring surfacesThe oxidation treatment of the spring (also known as bluish, blackened, cooked black, etc.) is mainly used to prevent the corrosion of the spring, and also to make the spring appearance bright.Oxidation treatment methods include: alkaline oxidation, alkali free oxidation and electrolytic oxidation.Spring oxidation treatment is often alkaline oxidation treatment, in the presence of oxidants (such as sodium nitrite) in caustic sodium solution.As the solution approaches the boiling point, the iron on the surface of the spring dissolves and forms sodium ferrite and sodium ferrite, which is then made of ferrous ironSodium sulfate interacts with sodium ferrite to form magnetic iron oxide (Pe3O4), or oxide film, with a thickness of about 0.5-1.5 microns.The co...
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Method for improving heat treatment performance
Method for improving heat treatment performance
作者： Daisy
发布时间： 2018 / 10 / 11
点击次数： 423
Manufacturers of heat treatment furnaces are adopting new features designed to improve the overall temperature distribution of their equipment: with improved ambient flow patterns, carefully designed energy and dynamic densities have brought very useful working capabilities.Process consistency is a major issue for aerospace (typically, Nadcap and AMS2750 U.S. army standards) and automotive (TS16949 test equipment) customers, and compatibility with more acceptable standards is building confidence between heat treatment equipment manufacturers and customers.This is especially true when the heat treatment furnace design matches the design of the expert process control system.Eurotherm already has a unique knowledge of aviation and automotive heat treatment specifications.These knowledge and s...
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