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Production of spring

2018 . 10 . 25

419

Daisy

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spring process has to be cut off, a spring connected to several springs is separated into a single spring.Some important springs can add a blank height classification procedure before grinding the face t...

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Wire forming spring

2018 . 10 . 23

306

Daisy

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of elastic element widely used in the mechanical and electronic industry. When the spring is loaded, it can produce large elastic deformation and transform the mechanical work or kinetic energy into deforma...

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Working characteristics of compressure spring

2018 . 10 . 23

534

Daisy

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle fracture.Iii. extension spring fatigue fractureSpring fracture under cyclic loading.Iv. Hydrogen embrittlement, cadmium embrittlement and black embrittlement:Brittle break due to high conten...

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Surface treatment of springs

2018 . 10 . 22

351

Daisy

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

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How to prevent cracks at the ends of spring grinding

2018 - 09 - 10

Spring grinding is easy to produce cracks at the end of the tightness, and directly affect the verticality of the spring, load and free length size, so the general grinding process of spring should be carried out after stress relief tempering. Eliminate the residual stress of steel wire cold drawing to prevent the generation of end gap cracks.The main factors that affect the quality of springs in grinding are as follows:(1) The grinding wheel should be selected reasonably; (2) the control of the bevel angle of the end ring; (3) a certain number of special measuring tools should be equipped to ...

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion accordi

2018 - 09 - 20

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...

How to clean stainless steel spring

2018 - 09 - 30

Washing method according to the surface state:General notice when washing, please pay attention not to scratch the surface to avoid the use of bleaching ingredients and abrasive solution, steel wire ball (brush roller ball), grinding tools, etc. In order to remove the washing liquid, wash the surface with clean water at the end of washing.Surface condition and washing methodDirt and scale removal - wash with soap, mild detergent or warm water.Label and film -- scrubbing with warm water and weak detergent;Binder ingredients - use alcohol or organic solutions;Contamination of fats, oils, lubrica...

The chemical protective layer of the spring

2018 - 10 - 17

A compact protective film is formed on the surface of the spring by chemical reaction to prevent the corrosion of the spring.Generally, oxidation treatment and phosphating treatment are used.Oxidation treatment and phosphating treatment have low cost and high production efficiency. Generally, spring manufacturers adopt oxidation treatment as corrosion prevention treatment.1.Oxidation treatment of steel is also known as bluing, blackening and boiling black.After oxidation treatment, the surface of the spring produces protective magnetic iron oxide, which is generally blue or black or sometimes ...

Torsion spring

2018 - 10 - 29

The torsion spring is divided into single torsion spring and double torsion spring. The spring is usually inserted into the pin or shaft. When external force is applied, a torsion force is generated according to the shaft center of the spring to make the spring coiled tightly or loose.Double - twist spring is divided into external double - twist and internal double - torque spring.The loops are either closely encircled or separately encircled to allow for a load of torque (at right angles to the spring axis).The end of the spring can be wound into a hook or straight twist arm.The following is ...

Spring wire materials

2020 - 01 - 06

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless Steel SpringsStainless steel springs have low-stress relaxation and resist corrosion. They have good strength at moderate temperatures and are resistant to heat. Extension springs are most commonly made from stainless steel.Extension springs absorb energy and provide resistance to pulling. As the name suggests, an extension spring stretches as a load is applied to it. Applications for extension spr...

The position and future of the spring in the manufacturing industry

2018 - 07 - 13

Although the spring industry is a small industry in the whole manufacturing industry, its role must not be underestimated. The industrial manufacturing industry and the automobile industry in the country should accelerate the development, and the spring industry, as one of the basic parts and parts, needs to have a development over the early stage to adapt to the rapid development of the country's whole industry. In addition, the expansion of the spring product variety and the improvement of the quality level are also the needs of the replacement of machinery and equipment and the imp...

Inspection content and specification for spring parts(part 7)

2018 - 07 - 31

8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliabi...

The development course of spring material (Part 2)

2018 - 08 - 14

(4) the development of stainless steelChina is a big country in the production of stainless steel. With the production and development of stainless steel, many varieties have been developed naturally. At present, more than 50 kinds of stainless steel have been developed, which basically meet the needs of domestic production and development, and a brief description of some new varieties developed at present.1) the initial formation of austenitic stainless steel system. Low carbon austenitic stainless steel 0Cr18Ni9 and 00Cr17Ni2Mo2 have been developed to eliminate fatigue corrosion caused by ca...

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Brief introduction of torsion spring

2018 - 07 - 16

Torsional springs are a kind of helical springs, which mainly produce torque or rotational force. The end of the torsion spring is fixed to other components. When other components rotate around the center of the spring, the spring pullback them back to the initial position. Although this spring is called torsion spring, it is subject to bending stress rather than torsional stress. The torsion spring can store and release angular energy or fix a device in a static way by rotating the force arm around the middle axis of the spring body. Torsion springs are usually tight, but there is pitch betwe...

Manufacturing of Springs

2018 - 08 - 08

Springs can also be classified by how they’re made. The first spring that comes to most people’s minds is probably a metal coil spring, also known as a helical spring. However, there are many other types. Even an elastic band can be considered a variable rate spring, since it stores mechanical energy. Coil SpringsLightweight coil springs are made by forming metal wires on an CNC coiling machine. The multi-axis CNC control allows you to create variable pitches and end conditions only limited by your imagination. Springs that come off the coiling machines do not have springy properties. They nee...

History of spring

2018 - 08 - 21

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...

Production of spring

2018 - 09 - 06

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spr...

Penetration testing of springs

2018 - 09 - 18

Osmosis detection will be the basic principle of the spring of dip coating (penetrant) some penetration ability of the solution, the infiltration of surface defects, and then to remove excess penetrant, appeared in the surface layer of the tu yi agent again, at this point defects remaining in the penetrant sucked out, under the purple pay-off (fluorescence) observation or direct observation, can be found that the existence of defects.Osmotic detection can be used for the detection of ferromagnetic springs as well as non-ferromagnetic materials such as copper alloy and austenitic stainless stee...

Development of special spring and material requirements

2018 - 09 - 28

The special-shaped spring contains spring clip, tension spring and torsion spring, and the generalized special-shaped spring also includes snake spring, corrugated spring, bar spring and other complicated springs.Special-shaped spring is the basic part with wide application range and multifarious variety in automobile, motorcycle, electric appliance and instrument products. Its quality and life directly affect the performance of main engine products.Hyundai has made it a key component.Over 90% of special-shaped springs at home and abroad are made of two kinds of materials: lead quenched carbon...

Surface treatment of stainless steel spring

2018 - 10 - 15

There are three ways to use stainless steel spring to remove oil and oxide skin:1. Immerse the stainless steel spring into the plastic container with the metal cleaning agent A diluted with water (the proportion of cleaning agent A and water dilution is 1:1 or 1:2), and the time should be as follows: the spring surface should be free from oil and oxide skin to restore the metal color. The soaking time should not be too long.So stainless steel spring surface has matte effect.2. In the ultrasonic equipment, the proportion of cleaning agent and water is about 1:30. It is advisable to restore the ...

Metal spring plays an important role in safety valve

2018 - 10 - 25

The spring relief valve is mainly composed of spool, seat, stem, spring and adjusting screw.The relief valve mainly USES spring force to press the spool on the seat.When the boiler pressure exceeds the pressure exerted by the spring on the upper part of the spool, the spool and stem are lifted and steam is discharged.When the boiler pressure is lower than the spring pressure acting on the upper part of the spool, the spool falls on the seat and the boiler stops discharging steam.The spool is a cone with a slight protrusion around the edge of the spool.When the steam opens the valve core, the e...

Medical springs

2019 - 12 - 23

Medical springs are an important component in the manufacturing of devices and equipment used throughout the medical industry. The three main types of springs used in medical devices—compression, torsion, and extension—and each serve a valuable purpose in varying types of equipment, large and small.Springs are devices that store mechanical energy. Though they are relatively simple in design, they are ubiquitous components in all kinds of devices and machines in a wide range of products from medical devices and equipment to consumer goods and heavy industrial equipment. Nearly anythin...

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 141

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 140

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 85

Analysis of spring corrosion

作者： Daisy

发布时间： 2018 / 09 / 29

点击次数： 327

Development of special spring and material requirements

作者： Daisy

发布时间： 2018 / 09 / 28

点击次数： 197

Automatic spring winding process

作者： Daisy

发布时间： 2018 / 09 / 28

点击次数： 87

The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.6. Spring process: ...

Matters needing attention when choosing custom spring

作者： Daisy

发布时间： 2018 / 09 / 27

点击次数： 64

In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users of the exclusive mechanism parts are mostly made to professional spring manufacturers.If you can't design it yourself, you can pay the manufacturer to do it.In recent years, CNC computer control or...

Spring not in place and failure reasons

作者： Daisy

发布时间： 2018 / 09 / 27

点击次数： 77

In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no longer shortened, that is, the spring is "positioned".The spring is permanently deformed after initial compression.In practice, the spring should maintain its working length even if it is subj...

Spring material selection method

作者： Daisy

发布时间： 2018 / 09 / 26

点击次数： 128

The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...

Working characteristics of pressure spring

作者： Daisy

发布时间： 2018 / 09 / 26

点击次数： 74

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle fracture.Iii. extension spring fatigue fractureSpring fracture under cyclic loading.Iv. Hydrogen embrittlement, cadmium embrittlement and black embrittlement:Brittle break due to high content of impur...

Characteristics of torsion springs for spring equipment

作者： Daisy

发布时间： 2018 / 09 / 25

点击次数： 76

Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small size of the torsion bar torque large, as a vehicle shock absorber tool better.Torsion spring is a relatively high precision spring accessories, production of torsion spring with normal spring machine...

Working characteristics of pressure spring

作者： Daisy

发布时间： 2018 / 09 / 25

点击次数： 71

Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling.The tension spring is usually stretched to a certain extent, even when there is no load at all, and this initial tension determines the tightness of the tension spring without any load at all.The gre...

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