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Production of spring

2018 . 10 . 25

414

Daisy

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spring process has to be cut off, a spring connected to several springs is separated into a single spring.Some important springs can add a blank height classification procedure before grinding the face t...

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Wire forming spring

2018 . 10 . 23

296

Daisy

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of elastic element widely used in the mechanical and electronic industry. When the spring is loaded, it can produce large elastic deformation and transform the mechanical work or kinetic energy into deforma...

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Working characteristics of compressure spring

2018 . 10 . 23

531

Daisy

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle fracture.Iii. extension spring fatigue fractureSpring fracture under cyclic loading.Iv. Hydrogen embrittlement, cadmium embrittlement and black embrittlement:Brittle break due to high conten...

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Surface treatment of springs

2018 . 10 . 22

337

Daisy

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

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History of spring

2018 - 09 - 11

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...

The difference between compression springs,tension springs and torsion springs

2018 - 09 - 21

compression spring is under axial pressure of the spiral spring, it is used in the data section for more rounded, useful also rectangle and multi-strand steel rolled a travelling, spring is usually pitch, such as the shape of the compression spring are: cylindrical, conical, convex and concave and a small amount of noncircular, compression spring there is a certain gap between circle and circle, when under external load spring contraction deformation, deformation energy storage.The tension spring is a spiral spring that bears the axial tension.When there is no load, the stretch spring is usual...

The fixing (stabilization) of the spring

2018 - 10 - 08

The spring should ideally conform to hooke's law, that is, the relationship between stress and strain in the elastic range is linear.However, since the actual spring steel is a polyphase and polycrystalline material, there must be inconsistencies in composition, structure, elasticity, etc., and the stress and strain deviated from the linear relationship within the elastic range, which is called elastic incompleteness or anelastic.The phenomena such as elastic after effect, elastic lag, stress relaxation and elastic modulus decrease are produced.After tempering, the stabilization process ca...

Use the properties of the spring properly

2018 - 10 - 18

With the rapid development of technology, spring's figure is everywhere, playing an irreplaceable role in all walks of life.How to use the properties of the spring itself according to local conditions will be today's small talk about the content.Spring measuring functionWe know that, within the elastic limit, the extension (or contraction) of the stretching spring, compression spring, torsion spring, bending spring, spring and spiral spring is proportional to the force.A spring scale is made from the property of a spring.Spring compression functionObserving various electrical switches,...

Types of Springs and their Applications

2018 - 11 - 01

Springs are ubiquitous in all kinds of machines—from consumer products to heavy industrial equipment, take apart anything that involves a mechanism, and chances are, you’ll find a spring inside. Springs are storage devices for mechanical energy—think of them as analogous to batteries! The earliest spring-driven clocks appeared in the 1400s. Fast-forward some 600 years, you still have to charge the Apple Watch everyday, and it’s not nearly as fast as winding a clock…but I digress.My personal fascination with springs began with Slinkies and wind-up toys, and countless mechanical pencils were sac...

Constant Force Spring

2020 - 01 - 13

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radius of curvature is constant. Such applications as brush springs for motors, counterbalance springs for window sashes and carriage return springs for typewriters. Constant force motor springs are used to drive mechanisms for timers, movie cameras and cable retractors.Constant force spring also known as coil spring helix in a plane of the spring, Spring is the material wound in...

Production of spring

2018 - 07 - 18

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spr...

Summary of spring parameters and symbols (Part 2)

2018 - 08 - 01

The basic spring parameters of the spring:1. Spring wire diameter D: wire diameter of spring.2. The outer diameter of the spring D2: the maximum outer diameter of the spring.3. The inner diameter of the spring D1: the smallest outer diameter of the spring.4. The middle diameter of the spring is D: the average diameter of the spring. Their calculation formula is: D= (D2+D1) +2=D1+d=D2-d5, pitch T: except for the support ring, the distance between the two adjacent circles of the spring corresponds to the axial distance on the middle diameter of the spring, and is expressed by t.6, effective circ...

Inspection content and specification for spring parts(part 1)

2018 - 08 - 15

1, Test classificationA) First inspection;B) Quality consistency check.2, A spring group of groupsThe spring shall be inspected according to the batch. Each batch shall consist of the same material specifications, grades, melting furnace numbers and springs made under the same technological conditions.3, First test3.1 The inspection of the production of the spring first piece must be carried out according to the test or inspection items specified in the drawings, and the determination of qualified and unqualified shall be made. 3.2 The first piece of spring must be checked and recorded in...

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Inspection content and specification for spring parts(part 3)

2018 - 07 - 28

6.1.10 detection of parallelism between ends of springs: the spring is placed vertically on the plate.The difference between the maximum and minimum values of the surface of the end ring is measured by the dial indicator. The difference between the maximum and minimum values is the parallelism deviation between the ends of the spring.6.1.11 spring straightness detection: put the spring level on the plate and roll one.Zhou, determine its maximum bending position and measure the gap between the maximum bending point and the flat plate with a feeler gauge.The measured gap is the deviation of the ...

Common specifications of spring

2018 - 08 - 09

The number of diameter length is described!(1) the diameter of the spring wire d: is the wire diameter of the spring. (2) the maximum outer diameter of the spring outer diameter D: spring. (3) the inner diameter of the spring D1: the smallest outer diameter of the spring.(4) the middle diameter of the spring D2: the average diameter of the spring. Their formula is: D2 = (D + D) = 2 = D 1 + D = D D.(5) apart from the support ring, the distance between the two adjacent circles of the spring corresponding to the axial distance of the point on the middle diameter is t:, and is expressed ...

What is the salt spray test?

2018 - 08 - 23

Salt fog refers to the dispersion system composed of salt micro droplets in the atmosphere. It is one of the three defense series of artificial environment. Many enterprise products need to simulate the destructive nature of the marine surrounding climate to the products. The salt fog test is a simulation of this phenomenon, so the test equipment, salt fog test box, came into being.Salt fog can be divided into two categories, one is natural environmental exposure test, the other is artificial accelerated salt spray environmental test. The artificial simulated salt fog environment test is a kin...

Analysis of deformation prevention measures for heat treatment of metal spring(part 2)

2018 - 09 - 07

In the heat treatment of forgings, the way of placing parts to reduce deformation is to hang them vertically as far as possible, to place them vertically at the bottom of the furnace, to support them horizontally with two points, to place the fulcrum between one-third and one-fourth of the full length, and to place them flat on the heat-resistant steel tooling.In the cooling process of parts, the types, cooling properties and hardenability of quenching medium are related to deformation. The change of cooling performance can be adjusted by changing the viscosity, temperature, liquid pressure, a...

Testing spring residual stress

2018 - 09 - 19

Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually ...

Metal spring plays an important role in safety valve

2018 - 09 - 29

The spring relief valve is mainly composed of spool, seat, stem, spring and adjusting screw.The relief valve mainly USES spring force to press the spool on the seat.When the boiler pressure exceeds the pressure exerted by the spring on the upper part of the spool, the spool and stem are lifted and steam is discharged.When the boiler pressure is lower than the spring pressure acting on the upper part of the spool, the spool falls on the seat and the boiler stops discharging steam.The spool is a cone with a slight protrusion around the edge of the spool.When the steam opens the valve core, the e...

Definition and classification of spring steel

2018 - 10 - 16

A, definitions,Spring steel refers to the steel specially used to make spring elastic elements due to its elasticity in the quenching and tempering states.The elasticity of steel depends on its elastic deformation capacity, that is, within the specified range, the elastic deformation capacity makes it bear a certain load, and no permanent deformation occurs after the load is removed.Spring steel shall have excellent comprehensive performance, such as mechanical properties (especially elastic limit, strength limit and yield ratio), anti-elastic and anti-elastic properties (i.e. anti-elastic and...

Compression spring

2018 - 10 - 26

Most widely used, in manufacturing, the spiral wound into a separate ring, so that each ring gap (pitch), so that force contraction, to maintain tension to the two ends.When under the maximum load, it cannot be completely compressed, and the gap must be kept between effective turns to avoid friction or other material embedding, causing fatigue damage.The free length of the spring should be equal to the solid length of the spring plus the gap and the amount of deformation.To increase the contact surface of the compression spring, the surface should be ground to obtain 60~80% contact surface.Its...

Spring Design

2019 - 12 - 30

Spring design and its fabrication play an important role in manufacturing and industry around the globe. Springs come in all shapes and sizes to meet industry needs and are made from a wide range of metal alloys. Materials used for spring design and wire forming consist of high strength alloys.In general, wire formed into springs is cold rolled or drawn, and a made of medium to high carbon steel with high yield strength that allows for excellent elastic properties.Mechanical PropertiesThe mechanical principles of springs are very basic. They are an elastic component. Potential mechanical ...

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 97

Compression Springs

2020 . 01 . 13

点击次数: 112

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 48

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

Analysis of spring corrosion

作者： Daisy

发布时间： 2018 / 09 / 29

点击次数： 321

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

Development of special spring and material requirements

作者： Daisy

发布时间： 2018 / 09 / 28

点击次数： 171

The special-shaped spring contains spring clip, tension spring and torsion spring, and the generalized special-shaped spring also includes snake spring, corrugated spring, bar spring and other complicated springs.Special-shaped spring is the basic part with wide application range and multifarious variety in automobile, motorcycle, electric appliance and instrument products. Its quality and life directly affect the performance of main engine products.Hyundai has made it a key component.Over 90% of special-shaped springs at home and abroad are made of two kinds of materials: lead quenched carbon steel or cold hardened austenite stainless steel. They do not need quenching, but need low temperature tempering after winding, which can not only eliminate the residual stress in the process of cold...

Automatic spring winding process

作者： Daisy

发布时间： 2018 / 09 / 28

点击次数： 81

The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.6. Spring process: ...

Matters needing attention when choosing custom spring

作者： Daisy

发布时间： 2018 / 09 / 27

点击次数： 58

In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users of the exclusive mechanism parts are mostly made to professional spring manufacturers.If you can't design it yourself, you can pay the manufacturer to do it.In recent years, CNC computer control or...

Spring not in place and failure reasons

作者： Daisy

发布时间： 2018 / 09 / 27

点击次数： 72

In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no longer shortened, that is, the spring is "positioned".The spring is permanently deformed after initial compression.In practice, the spring should maintain its working length even if it is subj...

Spring material selection method

作者： Daisy

发布时间： 2018 / 09 / 26

点击次数： 114

The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...

Working characteristics of pressure spring

作者： Daisy

发布时间： 2018 / 09 / 26

点击次数： 71

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle fracture.Iii. extension spring fatigue fractureSpring fracture under cyclic loading.Iv. Hydrogen embrittlement, cadmium embrittlement and black embrittlement:Brittle break due to high content of impur...

Characteristics of torsion springs for spring equipment

作者： Daisy

发布时间： 2018 / 09 / 25

点击次数： 73

Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small size of the torsion bar torque large, as a vehicle shock absorber tool better.Torsion spring is a relatively high precision spring accessories, production of torsion spring with normal spring machine...

Working characteristics of pressure spring

作者： Daisy

发布时间： 2018 / 09 / 25

点击次数： 67

Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling.The tension spring is usually stretched to a certain extent, even when there is no load at all, and this initial tension determines the tightness of the tension spring without any load at all.The gre...

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