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  • 2019 . 12 . 30
    181
    1、What is Passivation?As a post-fabrication method, passivation is intended to maximize the natural corrosion resistance of stainless steel. Stainless steel is a steel alloy that contains a minimum of 10.5% chromium content by mass and along with a number of other alloys. When stainless steel is newly formed it needs to be cleaned of lubricants, oils, greases and other substances used in its fabrication. Once the steel has been cleaned it must be passivated. Passivation is a process that treats metal surfaces with an acid solution to make the surface corrosion resistant.Passive to atmospheric conditions by removing the free iron from the surface that causes corrosion. Once treated with an acid solution, slowly and naturally a passive layer develops on the surface of the steel as the chromi...
  • 2019 . 12 . 30
    65
    Spring design and its fabrication play an important role in manufacturing and industry around the globe. Springs come in all shapes and sizes to meet industry needs and are made from a wide range of metal alloys. Materials used for spring design and wire forming consist of high strength alloys.In general, wire formed into springs is cold rolled or drawn, and a made of medium to high carbon steel with high yield strength that allows for excellent elastic properties.Mechanical PropertiesThe mechanical principles of springs are very basic. They are an elastic component. Potential mechanical energy is stored in the elastic materials of the spring while in a relaxed position.That energy is released and expended without any external power source through absorption or resistance only when it...
  • 2019 . 12 . 23
    60
    Precision metal stamping is a cold-form manufacturing process that converts metal sheets into desired shapes—be it parts, components, or finished products—for a variety of applications. In metal fabrications shops or manufacturing operations, metal sheets, known as blanks, are fed through the tool and die surface of stamping presses to shape and shear the blanks into a finished three-dimensional object. Precision metal stamping services allow for mass production of complex parts in any quantity for nearly all industry.  The automotive industry, in building and construction, appliance manufacturing, aviation, energy, and many more industries rely on metal components produced by precision metal stamping utilizing various stamping techniques for production. Techniques...
  • 2019 . 12 . 23
    29
    Medical springs are an important component in the manufacturing of devices and equipment used throughout the medical industry. The three main types of springs used in medical devices—compression, torsion, and extension—and each serve a valuable purpose in varying types of equipment, large and small.Springs are devices that store mechanical energy. Though they are relatively simple in design, they are ubiquitous components in all kinds of devices and machines in a wide range of products from medical devices and equipment to consumer goods and heavy industrial equipment. Nearly anything at all that involves a mechanism more than likely has a spring component.It is no surprise then that springs are an indispensable part in some of the most common and advanced medical equipment used ...
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10
2018 - 07 - 23
With the development of spring application technology, more requirements for spring materials are put forward. The main reason is to improve the fatigue life and anti relaxation performance under high stress; secondly, according to different uses, it is required for corrosion resistance, non magnetic, electrical conductivity, wear resistance, heat resistance and so on. In addition to the development of new varieties, the spring materials have achieved beneficial results in the aspects of strict control of chemical composition, reducing non-metallic inclusions, improving the surface quality and...
11
2018 - 08 - 02
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa) &...
12
2018 - 08 - 15
Detection of geometric size of 6.1 compression springs6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is...
13
2018 - 08 - 29
In view of the harm caused by the surface defects of high carbon steel wire rods, the surface defects of high carbon steel wire rods were systematically analyzed by means of surface pickling, metallographic analysis and scanning electron microscopy, the types of defects were determined, the causes of defects were analyzed, and the improvement measures were put forward. After the implementation of these measures, the surface defects of high carbon steel wire rods were basically eliminated. Surface quality defects. The conclusions are as follows: 1. The surface defects found in high carbon ...
14
2018 - 09 - 12
Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency o...
15
2018 - 09 - 22
1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is...
16
2018 - 10 - 09
The paint used for the spring coating is usually of the following types:(1) asphalt paint has good water resistance, moisture resistance and corrosion resistance, especially excellent acid resistance and good alkali resistance.But adhesion, mechanical strength, poor decorative performance.(2) phenolic paint can be divided into two types: primer and topcoat. Phenolic primer has strong adhesion, good rust resistance, but poor mechanical strength and gloss.Phenolic coating film is hard, gloss good, but poor weather resistance, easy to yellow.(3) alkyd paint alkyd paint film is tough, with strong ...
17
2018 - 10 - 19
When the spring is made from materials that do not need to be hardened or tempered after forming, the process is spiral compression spring: rolling, de-stressed annealing, grinding of two ends, (shot blasting), (rectification), (de-stressed annealing), standing or strong pressure treatment, inspection, surface anti-corrosion treatment, packaging.Coil stretching spring: rolling, de-stress annealing, hook making, (cutting the tail), de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.Spiral torsion spring: rolling, de-stress annealing, torsion arm mak...
18
2018 - 11 - 02
Zinc electroplating: zinc is stable in dry air and changes little. A white film of zinc oxide or carbon zinc carbonate is formed in moist air. This dense film will prevent further corrosion. Therefore, the galvanizing layer is used for the spring corrosion protection under general atmospheric conditions. Zinc coating should not be used for all springs that are in contact with solutions such as sulfuric acid, hydrochloric acid and caustic soda, as well as springs that work in humid air such as sulfur trioxide.Generally, passivation of galvanized coating can improve the protective performance of...
NEW INFORMATION / More
10
2018 - 07 - 30
7. Detection of the characteristics of cylindrical helical spring7.1 detection of the characteristics of tension and compression springsThe characteristics of the characteristic tensile and compression springs of the 7.1.1 spring should be in accordance with the characteristics of the spring. Under the load of the specified height (or length), the deformation of the spring should be between the 20%~80% of the deformation amount under the test load, and when the I class precision is required, the deformation of the spring should be above 4mm at the specified height load. It should be between 30...
11
2018 - 08 - 10
Stainless steel spring general precautions when washing, please pay attention to no surface friction to avoid the use of bleaching components and washing liquid containing abrasives, steel ball, grinding tools, etc., in order to remove the washing liquid, washing the end, rinse the surface with clean water.Surface state and washing methodDust and scaling - wash with soap or warm water.Label and film - scrub with warm water and weak detergent.Binder ingredients - use alcohol or organic solution;Fat, oil, lubricating oil contamination - with soft cloth or paper after drying with a neutral deterg...
12
2018 - 08 - 24
We can look at the relationship between the force applied to a spring and its resulting displacement. Again, there are three classes of springs: linear (or constant rate) springs, variable rate springs, and constant force springs.Linear springsLinear springs obey Hooke’s Law (F=k*x), which means that the force needed to extend or compress such a spring by distance x is proportional to the distance, as long as the force doesn’t exceed the elastic limit of the spring. Torsion springs obey an analogous version of Hooke’s Law (F=k*θ, where θ is an angle). In both cases, k is the spring rate, and i...
13
2018 - 09 - 08
(1) heat treatment technology for strengthening springs.1) protective atmosphere heat treatment. In our country, protective atmosphere heat treatment is adopted in spring, oil quenched and tempered steel wire and toughened steel whose wire rod is less than 15mm. Heat treatment in protective atmosphere can remove surface decarbonization and oxidation and improve the surface quality of materials.2) induction heating or protective atmosphere induction heating heat treatment. This process is usually carried out on the wire before forming the coil spring. Some spring factories combine heat treatmen...
14
2018 - 09 - 20
The purpose of mold spring is to take off material, press material, the strength of the spring, which is related to whether the mold production is smooth, whether the product is qualified.Spring force is small, may cause the product to be out of shape, the mold does not take off the material, the product is bad to take out from the mold inside, the belt material, the knife edge, punch easy to wear and so on each kind of question.Mold spring according to different production times, compression amount selected, the larger the spring life, the shorter die life, of course, the broken spring can be...
15
2018 - 09 - 30
Please avoid the improper way of using (1) more than the use of the maximum compression (300000 back to the conditions, after a close with the use of a long) stress causing the wreck, close to close with the use of a long, can make the spring line department gradually close to that, because of the high spring constant change caused by load curve with high, nearly and produce high stress to make spring break, please do not use more than 300000 times.The use of the spring without prepressure due to the gap caused the spring up and down vibration caused the spring distortion, if there is prepress...
16
2018 - 10 - 17
Washing method according to the surface state:General considerationsWhen washing, please pay attention not to scratch the surface to avoid using the bleaching ingredients and the cleaning solution containing abrasive agent, steel ball (brush roller ball), grinding tools, etc. In order to remove the cleaning solution, wash the surface with clean water at the end of washing.Surface condition and washing methodDust and dirt are washed with soap, a mild detergent, or warm waterLabel and film with warm water, weak detergent to scrubThe binder ingredient is alcohol or organic solutionUse a mild clot...
17
2018 - 10 - 29
Each circle is formed into a tightly closed spiral ring or a pitch ring, which extends outwards when subjected to external forces and maintains a force of contraction towards the middle.There are many kinds of spring hooks: English hook, German hook, earring hook, fishtail hook, etc.(1) free length: (a) total length, (b) total length of the ring, and (c) length inside the hook ring.(2) control diameter :(a) outside diameter, (b) inside diameter, (c) inside diameter of casing.(3) steel wire size "wire diameter".(4) materials (type, grade).(5) winding number :(a) total winding number a...
18
2019 - 12 - 30
1、What is Passivation?As a post-fabrication method, passivation is intended to maximize the natural corrosion resistance of stainless steel. Stainless steel is a steel alloy that contains a minimum of 10.5% chromium content by mass and along with a number of other alloys. When stainless steel is newly formed it needs to be cleaned of lubricants, oils, greases and other substances used in its fabrication. Once the steel has been cleaned it must be passivated. Passivation is a process that treats metal surfaces with an acid solution to make the surface corrosion resistant.Passive to atmospheric ...
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Hot News / 热点新闻
2020 . 01 . 13
点击次数: 163
Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...
2020 . 01 . 13
点击次数: 159
A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...
2020 . 01 . 06
点击次数: 116
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...
作者:
发布时间: 2019 / 12 / 16
点击次数: 30
Put simply, the most important factors of torsion spring performance are spring rate deflection, load capacity, and wind. In a torsion spring, spring rate accounts for the return of angular torque per unit of angular displacement. Deflection is the amount that the spring resists pressure before overstressing itself and becoming damaged (bent), and the wind is simply how the spring is wound, be it right (clockwise), left (counterclockwise), or with double torsion.torsion springThe following is the necessary information of a torsion spring:(1) control diameter: (a) outer diameter, (b) inner diameter, (c)  angle(d) tolerances(2) size of wire or bar.(3) materials (type and grade).(4) coils number :(a) total winding number and (b) right or left turn.(5) finished(6) the load under...
作者:
发布时间: 2019 / 12 / 11
点击次数: 51
A compression spring comes in many configurations, shapes and sizes. They are conical, hourglass and barrel of varying lengths—and can be used as a shock absorber, vibration damper, a pure energy accumulator, or force generator. Because of their versatility, how efficiently they store energy and the multiple shapes in which they can be manufactured, these types of mechanical springs have a wide selection of applications.In the automotive industry, compression springs are used throughout the vehicle. In the medical applications , compression springs are used as parts in assembling a device.They also implanted straight into a patient’s body. For example, so specialized are the springs for arterial widening—not only the materials but also for the extremely small dimensions to ....
作者: Daisy
发布时间: 2018 / 12 / 03
点击次数: 510
Today, the development of science and technology, spring has been a very important hardware accessories in our life, different products use the spring is not the same, the longest used spring can be roughly divided into: tension spring, torsion spring, compression spring, spiral spring, flat spring.The following is a very practical tension spring characteristics of the application:Many different products or hooks are used to ensure that the tension spring tension source, tension spring and compression spring work in the opposite way, tension spring is in the extension or pull out of the reverse action, when we pull pull spring on both sides of the loop device, tension spring in the middle of the wire will try to pull them back together.Tension springs are usually stretched with a certain a...
作者: Daisy
发布时间: 2018 / 11 / 03
点击次数: 381
Internal combustion engine valve spring, low, medium and high stress valve spring, safety valve spring, pressure reducing valve, electric regulating valve, pneumatic regulating valve, self-support regulating valve, hydraulic control valve, steam trap, gate valve, as per valve, butterfly valve, ball valve, check valve, special valve, hydraulic valve, electromagnetic valve, etc.Relief valve: spring safety valve by using the spring force, spring loaded relief valve is closed and not closed in two kinds of structure, general inflammable, explosive or toxic medium should choose enclosed, steam or inert gases can choose not enclosed, in spring safety valve with a wrench and without a wrench, wrench mainly is to check the effect of the flexibility of the disc, sometimes also can be used as a manu...
作者: Daisy
发布时间: 2018 / 11 / 03
点击次数: 322
In the transmission mechanism of the press, when the clutch and the brake adopt mechanical rigid interlock, as long as the air is set on the clutch.The cylinder, the air pressure ACTS on the piston of the cylinder to make the clutch friction pair fit, and to make the air pressure of the spring brake brake friction pair separate and not brake, so when the air cylinder enters, the brake friction pair should be separated first, and then the clutch friction pair fits to complete the combination.The friction pair separation of the clutch and the friction pair fitting of the brake are respectively achieved by the clutch reset spring and the brake spring. Therefore, when the cylinder is vented, the brake spring and the reset spring separate the clutch friction pair and then make the brake fr...
作者: Daisy
发布时间: 2018 / 11 / 02
点击次数: 430
Zinc electroplating: zinc is stable in dry air and changes little. A white film of zinc oxide or carbon zinc carbonate is formed in moist air. This dense film will prevent further corrosion. Therefore, the galvanizing layer is used for the spring corrosion protection under general atmospheric conditions. Zinc coating should not be used for all springs that are in contact with solutions such as sulfuric acid, hydrochloric acid and caustic soda, as well as springs that work in humid air such as sulfur trioxide.Generally, passivation of galvanized coating can improve the protective performance of coating and increase the appearance of coating.· cadmium electroplating: in the atmosphere of sea or high temperature, and the spring in contact with sea water, and in the spring in 70 pens of h...
作者: Daisy
发布时间: 2018 / 11 / 02
点击次数: 667
Cylindrical spiral spring structureThere are three types of cylindrical spiral spring:1. Cylindrical spiral compression spring1) spacing between springsLet the spring's pitch be p;The diameter of the spring wire is d;In the free state, there should be proper spacing between the circles.In order to make the spring still maintain a certain elasticity after compression, it is also necessary to ensure that there is a certain gap of 1 between each circle under the maximum load.The size of lens 1 is generally recommended to be: in addition 1=0.1d or greater than 0.2mm2) dead circleThe two ends of the spring are closed with the adjacent ring (no gap), which only supports the spring without deformation.When the number of working rings of the spring is less than or equal to 7, the dead ring at ...
作者:
发布时间: 2018 / 11 / 01
点击次数: 192
Springs are ubiquitous in all kinds of machines—from consumer products to heavy industrial equipment, take apart anything that involves a mechanism, and chances are, you’ll find a spring inside. Springs are storage devices for mechanical energy—think of them as analogous to batteries! The earliest spring-driven clocks appeared in the 1400s. Fast-forward some 600 years, you still have to charge the Apple Watch everyday, and it’s not nearly as fast as winding a clock…but I digress.My personal fascination with springs began with Slinkies and wind-up toys, and countless mechanical pencils were sacrificed to satisfy my curiosity. These days, I appreciate the grown-up applications of springs, especially when I drive over potholes on Highway!
作者: Daisy
发布时间: 2018 / 11 / 01
点击次数: 398
1) make it clear whether to use raw drawn steel wire or lead hardened steel wire;2) propose the requirements of steel wire diameter, strength grade (group) and standard number (select according to table 1.1);3) if there are special requirements such as strength and diameter allowable error, etc. (standard parameters are in parts 2 and 3);4) special packaging and marking requirements (see 1.4);5) carbon steel spring suitable for long-term work under the condition of temperature 121 ℃, highest working temperature should be chosen alloy spring steel.3 special needsShaped cross section: square, rectangle, hexagonal, etc.Annealing treatment: suitable for large deformation and plasticity, such as flattening and triangulation.Stabilization treatment: the steel wire will be straightened after bein...
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