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  • Automatic spring winding process
    Automatic spring winding process
    2018 . 09 . 28
    100
    Daisy
    The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.6. Spring process: ...
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  • Matters needing attention when choosing custom spring
    Matters needing attention when choosing custom spring
    2018 . 09 . 27
    83
    Daisy
    In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users of the exclusive mechanism parts are mostly made to professional spring manufacturers.If you can't design it yourself, you can pay the manufacturer to do it.In recent years, CNC computer control or...
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  • Spring not in place and failure reasons
    Spring not in place and failure reasons
    2018 . 09 . 27
    89
    Daisy
    In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no longer shortened, that is, the spring is "positioned".The spring is permanently deformed after initial compression.In practice, the spring should maintain its working length even if it is subj...
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  • Spring material selection method
    Spring material selection method
    2018 . 09 . 26
    164
    Daisy
    The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...
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127
The development course of spring material (Part 2)
The development course of spring material (Part 2)
2018 - 07 - 23
(4) the development of stainless steelChina is a big country in the production of stainless steel. With the production and development of stainless steel, many varieties have been developed naturally. At present, more than 50 kinds of stainless steel have been developed, which basically meet the needs of domestic production and development, and a brief description of some new varieties developed at present.1) the initial formation of austenitic stainless steel system. Low carbon austenitic stainless steel 0Cr18Ni9 and 00Cr17Ni2Mo2 have been developed to eliminate fatigue corrosion caused by ca...
128
Summary of spring parameters and symbols (Part 4)
Summary of spring parameters and symbols (Part 4)
2018 - 08 - 02
M- mass of the object acting on the spring (kg)Ms- spring mass (kg)  N- variable load cycle number  N- spring working circle  Nz- spring support ring number  N1- total number of turns of the spring  P'- Spring single ring stiffness (N/mm)  R- The middle radius of the coil (mm)  R1- inner radius of the coil (mm)  R2- outer radius of the coil (mm)  R- damping coefficient  S- safety factor  T-torque; torque (Nmm)  T'- torsional stiffness (N-mm /(0))T- spring momentTc- cable p...
129
Inspection content and specification for spring parts(part 3)
Inspection content and specification for spring parts(part 3)
2018 - 08 - 16
6.1.10 detection of parallelism between ends of springs: the spring is placed vertically on the plate.The difference between the maximum and minimum values of the surface of the end ring is measured by the dial indicator. The difference between the maximum and minimum values is the parallelism deviation between the ends of the spring.6.1.11 spring straightness detection: put the spring level on the plate and roll one.Zhou, determine its maximum bending position and measure the gap between the maximum bending point and the flat plate with a feeler gauge.The measured gap is the deviation of the ...
130
Steps of hardware spring pressure test
Steps of hardware spring pressure test
2018 - 08 - 30
The spring pressure test of metal springs usually uses electronic digital spring tension and compression testing machine. Electronic digital spring tension and compression testing machine is a special instrument for testing the deformation and load relationship characteristics of tension and compression springs. It is suitable for testing the working load of the tension and compression spring under a certain working length, and also for testing the elastic load of elastic devices such as rubber and spring.The pressure test of metal springs is generally divided into the following steps:1. Compr...
131
Method of spring-surface paint
Method of spring-surface paint
2018 - 09 - 12
There are many methods of construction of paint, most of which are used for springs in the following ways:(1) dip coating method dip coating method is to dip the spring into the paint groove, and then take out, and let the excess paint on the surface drip naturally. After drying, it is covered with paint film on the surface of the spring.The dip-coating method has high production efficiency and can be applied to mechanization and automation production.But the paint volatilizes quickly, the paint that contains heavy quality pigment and two component paint material (amine solidify epoxy paint, p...
132
Working characteristics of pressure spring
Working characteristics of pressure spring
2018 - 09 - 25
Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling...
133
Testing spring residual stress
Testing spring residual stress
2018 - 10 - 10
Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually ...
134
Spring calibration process
Spring calibration process
2018 - 10 - 20
After the end face grinding, if the free height, perpendicularity, pitch and outside diameter of the spring do not meet the deviation specified in the pattern, the screw compression spring often needs to be corrected.Calibration operations are generally manual or semi-manual.The commonly used tools are: the spring with the metal wire above 4mm, multi-purpose manual pressure machine, splitting machine, press and so on;For springs with wire under 4mm, special tools, pliers and hammers with wedge edge are often used.Calibration is to use these tools to make the spring locally plastic deformation ...
135
The role of spring in driving mechanism of press machine
The role of spring in driving mechanism of press machine
2018 - 11 - 03
In the transmission mechanism of the press, when the clutch and the brake adopt mechanical rigid interlock, as long as the air is set on the clutch.The cylinder, the air pressure ACTS on the piston of the cylinder to make the clutch friction pair fit, and to make the air pressure of the spring brake brake friction pair separate and not brake, so when the air cylinder enters, the brake friction pair should be separated first, and then the clutch friction pair fits to complete the combination.The friction pair separation of the clutch and the friction pair fitting of the brake are respectively a...
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127
The development course of spring material (Part 1)
The development course of spring material (Part 1)
2018 - 08 - 13
With the development of spring application technology, more requirements for spring materials are put forward. The main reason is to improve the fatigue life and anti relaxation performance under high stress; secondly, according to different uses, it is required for corrosion resistance, non magnetic, electrical conductivity, wear resistance, heat resistance and so on. In addition to the development of new varieties, the spring materials have achieved beneficial results in the aspects of strict control of chemical composition, reducing non-metallic inclusions, improving the surface quality and...
128
History of spring
History of spring
2018 - 08 - 25
Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...
129
Surface treatment of spring equipment prolongs service time
Surface treatment of spring equipment prolongs service time
2018 - 09 - 10
The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...
130
Discussion on the advantages of compressed spring products
Discussion on the advantages of compressed spring products
2018 - 09 - 21
Compression springs are frequently seen and used in daily life. The main principle of compression springs is to provide a hand to the machine and drive it to work.The compression spring has a certain damping capacity, because the product's elastic force is not a fixed value, so every time it is used, there will be a return force, and the force is not a fixed size, which to some extent has the ability to slow down the vibration.As an example, now the car is installed above a compression spring, you will find when driving, its speed is greatly improved, and the movement process there is no s...
131
Oxidation treatment of spring surface
Oxidation treatment of spring surface
2018 - 10 - 08
The oxidation treatment of the spring (also known as bluish, blackened, cooked black, etc.) is mainly used to prevent the corrosion of the spring, and also to make the spring appearance bright.Oxidation treatment methods include: alkaline oxidation, alkali free oxidation and electrolytic oxidation.Spring oxidation treatment is often alkaline oxidation treatment, in the presence of oxidants (such as sodium nitrite) in caustic sodium solution.As the solution approaches the boiling point, the iron on the surface of the spring dissolves and forms sodium ferrite and sodium ferrite, which is then ma...
132
Points to note when using a extension spring
Points to note when using a extension spring
2018 - 10 - 18
For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle ...
133
floor spring
floor spring
2018 - 10 - 30
The ground spring is also a hydraulic door closer, except that it presses the spring with a worm gear rather than a rack and pinion.Because the worm wheel can be rotated in a positive and negative direction, the ground spring can be used for two-way open doors, while the door closer can only be used for one-way open doors.The technical key of the ground spring is the bearing seat at the lower part of the main shaft, which determines the bearing grade of the landing spring.Because the ground spring used for two-way doors carries the weight of the door, the weight of the door is crucial to the s...
134
Spring wire materials
Spring wire materials
2020 - 01 - 06
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless Steel SpringsStainless steel springs have low-stress relaxation and resist corrosion. They have good strength at moderate temperatures and are resistant to heat. Extension springs are most commonly made from stainless steel.Extension springs absorb energy and provide resistance to pulling. As the name suggests, an extension spring stretches as a load is applied to it. Applications for extension spr...
135
Inspection content and specification for spring parts(part 7)
Inspection content and specification for spring parts(part 7)
2018 - 07 - 31
8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliabi...
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Hot News / 热点新闻
Constant Force Spring
Constant Force Spring
2020 . 01 . 13
点击次数: 180
Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...
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Compression Springs
Compression Springs
2020 . 01 . 13
点击次数: 182
A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...
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Spring wire materials
Spring wire materials
2020 . 01 . 06
点击次数: 144
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...
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Summary of spring parameters and symbols (Part 4)
Summary of spring parameters and symbols (Part 4)
作者： Nelson
发布时间： 2018 / 08 / 02
点击次数： 80
M- mass of the object acting on the spring (kg)Ms- spring mass (kg)  N- variable load cycle number  N- spring working circle  Nz- spring support ring number  N1- total number of turns of the spring  P'- Spring single ring stiffness (N/mm)  R- The middle radius of the coil (mm)  R1- inner radius of the coil (mm)  R2- outer radius of the coil (mm)  R- damping coefficient  S- safety factor  T-torque; torque (Nmm)  T'- torsional stiffness (N-mm /(0))T- spring momentTc- cable pitch (mm)U- deformation energy (N: mm); (N: mm-rad)  V-spring volume (mm3)  V- Impact body speed (mm/s)  Zm- bending section coefficient (mm3)  Zt- torsional se...
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Summary of spring parameters and symbols (Part 3)
Summary of spring parameters and symbols (Part 3)
作者： nelson
发布时间： 2018 / 08 / 02
点击次数： 66
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa)  G- gravitational acceleration, g=9800mm/s2  H-spring working height (length) (mm)  Ho- spring free height (length (mm)  Hs- high (long) degree (mm) under spring test...
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Summary of spring parameters and symbols (Part 2)
Summary of spring parameters and symbols (Part 2)
作者： nelson
发布时间： 2018 / 08 / 01
点击次数： 726
The basic spring parameters of the spring:1. Spring wire diameter D: wire diameter of spring.2. The outer diameter of the spring D2: the maximum outer diameter of the spring.3. The inner diameter of the spring D1: the smallest outer diameter of the spring.4. The middle diameter of the spring is D: the average diameter of the spring. Their calculation formula is: D= (D2+D1) +2=D1+d=D2-d5, pitch T: except for the support ring, the distance between the two adjacent circles of the spring corresponds to the axial distance on the middle diameter of the spring, and is expressed by t.6, effective circle number n: the number of circles that the spring can keep the same pitch.7, the number of supporting rings N2: make the spring work in the J, ensure the vertical axis of the axis and manufacture, of...
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Summary of spring parameters and symbols (Part I)
Summary of spring parameters and symbols (Part I)
作者： nelson
发布时间： 2018 / 08 / 01
点击次数： 382
Core tips: elastic formula: F=kx, F for elastic, K for the stiffness coefficient, X for the length of the spring length, such as the length of the spring for example, to test a spring of 5N: 5N pull the stiffness coefficient of 100N/m spring, the spring is elongated 5cmF= KX, K is the stiffness coefficient (unit is Newton per meter), X is the spring elongation (unit is rice), this law is called Hooke's law.Elastic formula:F=kx, F is elastic, K is stiffness coefficient, X is spring stretch length.For example, to test a 5N spring:When a spring with a stiffness coefficient of 100N/m is pulled by 5N force, the spring is drawn 5cmF = kx, K is the stiffness coefficient (in Newton per meter), and X is the spring elongation (in simple form)This law is called Hooke's law. For example, when ...
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Inspection content and specification for spring parts(part 7)
Inspection content and specification for spring parts(part 7)
作者： nelson
发布时间： 2018 / 07 / 31
点击次数： 72
8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliability target value, determine the suitability according to the regulations.The number of samples n, under specified test conditions and requirements, according to the required failure mode.Judge. If th...
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Inspection content and specification for spring parts(part 6)
Inspection content and specification for spring parts(part 6)
作者： nelson
发布时间： 2018 / 07 / 31
点击次数： 75
8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted to assess its reliability index.8.2 spring fatigue test specimen8.2.1 samples shall be manufactured according to the technical documents approved by the procedures, and shall be inspected.8.2.2 samples...
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Inspection content and specification for spring parts(part 5)
Inspection content and specification for spring parts(part 5)
作者： nelson
发布时间： 2018 / 07 / 30
点击次数： 83
Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion spring torque: in addition to the pattern, the spring twists the spring to three times of the torsion angle corresponding to the allowable bending stress; the spring is worn in the test bar, the diamete...
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Inspection content and specification for spring parts(part 4)
Inspection content and specification for spring parts(part 4)
作者： nelson
发布时间： 2018 / 07 / 30
点击次数： 54
7. Detection of the characteristics of cylindrical helical spring7.1 detection of the characteristics of tension and compression springsThe characteristics of the characteristic tensile and compression springs of the 7.1.1 spring should be in accordance with the characteristics of the spring. Under the load of the specified height (or length), the deformation of the spring should be between the 20%~80% of the deformation amount under the test load, and when the I class precision is required, the deformation of the spring should be above 4mm at the specified height load. It should be between 30%~ 70% of the deformation amount under the test load.7. the load and stiffness of 1.2 spring load and stiffness can be detected by the spring tension test machine, and the large spring can be tested o...
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Inspection content and specification for spring parts(part 3)
Inspection content and specification for spring parts(part 3)
作者： nelson
发布时间： 2018 / 07 / 28
点击次数： 66
6.1.10 detection of parallelism between ends of springs: the spring is placed vertically on the plate.The difference between the maximum and minimum values of the surface of the end ring is measured by the dial indicator. The difference between the maximum and minimum values is the parallelism deviation between the ends of the spring.6.1.11 spring straightness detection: put the spring level on the plate and roll one.Zhou, determine its maximum bending position and measure the gap between the maximum bending point and the flat plate with a feeler gauge.The measured gap is the deviation of the straightness.Measurement of geometry size of 6.2 stretch springThe dimension of tensile spring is roughly measured: material diameter, free length and spring.The diameter, total number of rings, the r...
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