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  • Automatic spring winding process
    Automatic spring winding process
    2018 . 09 . 28
    88
    Daisy
    The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.6. Spring process: ...
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  • Matters needing attention when choosing custom spring
    Matters needing attention when choosing custom spring
    2018 . 09 . 27
    66
    Daisy
    In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users of the exclusive mechanism parts are mostly made to professional spring manufacturers.If you can't design it yourself, you can pay the manufacturer to do it.In recent years, CNC computer control or...
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  • Spring not in place and failure reasons
    Spring not in place and failure reasons
    2018 . 09 . 27
    78
    Daisy
    In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no longer shortened, that is, the spring is "positioned".The spring is permanently deformed after initial compression.In practice, the spring should maintain its working length even if it is subj...
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  • Spring material selection method
    Spring material selection method
    2018 . 09 . 26
    134
    Daisy
    The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...
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127
Types of springs and their applications
Types of springs and their applications
2018 - 08 - 24
The most common way to classify springs is by how load is applied to them. You’re probably familiar with the following:Compression spring: designed to operate with a compressive load and found in shock absorbers, spring mattresses, mechanical pencils, and retractable pens.Extension spring: designed to operate with a tensile load. An archetypical example is a Slinky, but these are also found in luggage scales and garage door mechanisms.Torsion spring: designed to operate with torque (twisting force); powers every clothespin and mouse trap.
128
Analysis of deformation prevention measures for heat treatment of metal spring(part 2)
Analysis of deformation prevention measures for heat treatment of metal spring(part 2)
2018 - 09 - 07
In the heat treatment of forgings, the way of placing parts to reduce deformation is to hang them vertically as far as possible, to place them vertically at the bottom of the furnace, to support them horizontally with two points, to place the fulcrum between one-third and one-fourth of the full length, and to place them flat on the heat-resistant steel tooling.In the cooling process of parts, the types, cooling properties and hardenability of quenching medium are related to deformation. The change of cooling performance can be adjusted by changing the viscosity, temperature, liquid pressure, a...
129
Testing spring residual stress
Testing spring residual stress
2018 - 09 - 19
Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually ...
130
Metal spring plays an important role in safety valve
Metal spring plays an important role in safety valve
2018 - 09 - 29
The spring relief valve is mainly composed of spool, seat, stem, spring and adjusting screw.The relief valve mainly USES spring force to press the spool on the seat.When the boiler pressure exceeds the pressure exerted by the spring on the upper part of the spool, the spool and stem are lifted and steam is discharged.When the boiler pressure is lower than the spring pressure acting on the upper part of the spool, the spool falls on the seat and the boiler stops discharging steam.The spool is a cone with a slight protrusion around the edge of the spool.When the steam opens the valve core, the e...
131
Definition and classification of spring steel
Definition and classification of spring steel
2018 - 10 - 16
A, definitions,Spring steel refers to the steel specially used to make spring elastic elements due to its elasticity in the quenching and tempering states.The elasticity of steel depends on its elastic deformation capacity, that is, within the specified range, the elastic deformation capacity makes it bear a certain load, and no permanent deformation occurs after the load is removed.Spring steel shall have excellent comprehensive performance, such as mechanical properties (especially elastic limit, strength limit and yield ratio), anti-elastic and anti-elastic properties (i.e. anti-elastic and...
132
Compression spring
Compression spring
2018 - 10 - 26
Most widely used, in manufacturing, the spiral wound into a separate ring, so that each ring gap (pitch), so that force contraction, to maintain tension to the two ends.When under the maximum load, it cannot be completely compressed, and the gap must be kept between effective turns to avoid friction or other material embedding, causing fatigue damage.The free length of the spring should be equal to the solid length of the spring plus the gap and the amount of deformation.To increase the contact surface of the compression spring, the surface should be ground to obtain 60~80% contact surface.Its...
133
The passivation process for springs
The passivation process for springs
2019 - 12 - 30
1、What is Passivation?As a post-fabrication method, passivation is intended to maximize the natural corrosion resistance of stainless steel. Stainless steel is a steel alloy that contains a minimum of 10.5% chromium content by mass and along with a number of other alloys. When stainless steel is newly formed it needs to be cleaned of lubricants, oils, greases and other substances used in its fabrication. Once the steel has been cleaned it must be passivated. Passivation is a process that treats metal surfaces with an acid solution to make the surface corrosion resistant.Passive to atmospheric ...
134
Each of these types can be further characterized.
Each of these types can be further characterized.
2018 - 04 - 18
We can look at the relationship between the force applied to a spring and its resulting displacement. Again, there are three classes of springs: linear (or constant rate) springs, variable rate springs, and constant force springs.Linear springsLinear springs obey Hooke’s Law (F=k*x), which means that the force needed to extend or compress such a spring by distance x is proportional to the distance, as long as the force doesn’t exceed the elastic limit of the spring. Torsion springs obey an analogous version of Hooke’s Law (F=k*θ, where θ is an angle). In both cases, k is the spring rate, and i...
135
Inspection content and specification for spring parts(part 5)
Inspection content and specification for spring parts(part 5)
2018 - 07 - 30
Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion sp...
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127
What is the fall of autumn?
What is the fall of autumn?
2018 - 08 - 07
What is the fall of autumn?The fall of autumn, the thirteenth throttle of the twenty-four solar calendar in the lunar calendar, is the first throttle of autumn, marking the official start of the season of Meng Qiu: "autumn" means the summer to cool. By the beginning of autumn, the Chinese parasol trees began to shed their leaves. From the point of view of writing, the word "Qiu" is composed of grass and fire characters. Autumn is a transitional season from hot to cool and then from cold to cold.The fall of autumn, July. A word can be found in spring. Autumn is the same.At t...
128
Inspection content and specification for spring parts(part 6)
Inspection content and specification for spring parts(part 6)
2018 - 08 - 17
8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted t...
129
Analysis of deformation prevention measures for heat treatment of metal spring
Analysis of deformation prevention measures for heat treatment of metal spring
2018 - 09 - 04
There are two types of heat treatment deformation: one is the size change, the other two is the change of part geometry. Different methods of heat treatment, deformation and deformation prevention of parts size and geometry are also different.The longer the holding time and the higher the temperature are, the more carbon is dissolved into austenite and the larger the expansion of martensite is. The expansion of martensite is the largest, followed by upper bainite, and the volume change of lower bainite and troostite is very small. At low temperature tempering, martensite shrinks and the amount...
130
Hardness testing method for tempering heat treatment
Hardness testing method for tempering heat treatment
2018 - 09 - 17
Hard inspection method for chemical heat treatment and surface quenching and temperingSurface heat treatment is divided into two categories, one is chemical heat treatment and the other is surface quenching and tempering heat treatment. The hardness test method is as follows:1. Chemical heat treatmentChemical heat treatment is to make the workpiece surface infiltrate one or several chemical elements of the atom, thereby changing the workpiece surface chemical composition, organization and performance.After quenching and tempering, the surface of the workpiece has high hardness, wear resistance...
131
Matters needing attention when choosing custom spring
Matters needing attention when choosing custom spring
2018 - 09 - 27
In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users o...
132
Spring manufacturing process
Spring manufacturing process
2018 - 10 - 12
There are many ways of making spring, but the main forming part is cold forming and hot forming.In spring in the cold forming process, the spring mainly made by oil material toughening, lead bath quenching tempering spring wire, cold drawn wire, etc., using this kind of material in the manufacturing process of spring generally do not need special heat treatment and only requires the stress relieving, adopted by the spring design work stress and material performance.Spring cold forming process is generally suitable for special-shaped spring with small line diameter or more complicated shape, su...
133
Wire forming spring
Wire forming spring
2018 - 10 - 23
Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...
134
Torsion Spring Performance
Torsion Spring Performance
2019 - 12 - 16
Put simply, the most important factors of torsion spring performance are spring rate deflection, load capacity, and wind. In a torsion spring, spring rate accounts for the return of angular torque per unit of angular displacement. Deflection is the amount that the spring resists pressure before overstressing itself and becoming damaged (bent), and the wind is simply how the spring is wound, be it right (clockwise), left (counterclockwise), or with double torsion.torsion springThe following is the necessary information of a torsion spring:(1) control diameter: (a) outer diameter, (b) ...
135
Manufacturing of Springs
Manufacturing of Springs
2018 - 04 - 18
Springs can also be classified by how they’re made. The first spring that comes to most people’s minds is probably a metal coil spring, also known as a helical spring. However, there are many other types. Even an elastic band can be considered a variable rate spring, since it stores mechanical energy.Coil SpringsLightweight coil springs are made by forming metal wires on an CNC coiling machine. The multi-axis CNC control allows you to create variable pitches and end conditions only limited by your imagination. Springs that come off the coiling machines do not have springy properties. They need...
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Constant Force Spring
Constant Force Spring
2020 . 01 . 13
点击次数: 163
Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...
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Compression Springs
Compression Springs
2020 . 01 . 13
点击次数: 159
A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...
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Spring wire materials
Spring wire materials
2020 . 01 . 06
点击次数: 116
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...
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Summary of spring parameters and symbols (Part 4)
Summary of spring parameters and symbols (Part 4)
作者： Nelson
发布时间： 2018 / 08 / 02
点击次数： 70
M- mass of the object acting on the spring (kg)Ms- spring mass (kg)  N- variable load cycle number  N- spring working circle  Nz- spring support ring number  N1- total number of turns of the spring  P'- Spring single ring stiffness (N/mm)  R- The middle radius of the coil (mm)  R1- inner radius of the coil (mm)  R2- outer radius of the coil (mm)  R- damping coefficient  S- safety factor  T-torque; torque (Nmm)  T'- torsional stiffness (N-mm /(0))T- spring momentTc- cable pitch (mm)U- deformation energy (N: mm); (N: mm-rad)  V-spring volume (mm3)  V- Impact body speed (mm/s)  Zm- bending section coefficient (mm3)  Zt- torsional se...
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Summary of spring parameters and symbols (Part 3)
Summary of spring parameters and symbols (Part 3)
作者： nelson
发布时间： 2018 / 08 / 02
点击次数： 55
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa)  G- gravitational acceleration, g=9800mm/s2  H-spring working height (length) (mm)  Ho- spring free height (length (mm)  Hs- high (long) degree (mm) under spring test...
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Summary of spring parameters and symbols (Part 2)
Summary of spring parameters and symbols (Part 2)
作者： nelson
发布时间： 2018 / 08 / 01
点击次数： 714
The basic spring parameters of the spring:1. Spring wire diameter D: wire diameter of spring.2. The outer diameter of the spring D2: the maximum outer diameter of the spring.3. The inner diameter of the spring D1: the smallest outer diameter of the spring.4. The middle diameter of the spring is D: the average diameter of the spring. Their calculation formula is: D= (D2+D1) +2=D1+d=D2-d5, pitch T: except for the support ring, the distance between the two adjacent circles of the spring corresponds to the axial distance on the middle diameter of the spring, and is expressed by t.6, effective circle number n: the number of circles that the spring can keep the same pitch.7, the number of supporting rings N2: make the spring work in the J, ensure the vertical axis of the axis and manufacture, of...
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Summary of spring parameters and symbols (Part I)
Summary of spring parameters and symbols (Part I)
作者： nelson
发布时间： 2018 / 08 / 01
点击次数： 369
Core tips: elastic formula: F=kx, F for elastic, K for the stiffness coefficient, X for the length of the spring length, such as the length of the spring for example, to test a spring of 5N: 5N pull the stiffness coefficient of 100N/m spring, the spring is elongated 5cmF= KX, K is the stiffness coefficient (unit is Newton per meter), X is the spring elongation (unit is rice), this law is called Hooke's law.Elastic formula:F=kx, F is elastic, K is stiffness coefficient, X is spring stretch length.For example, to test a 5N spring:When a spring with a stiffness coefficient of 100N/m is pulled by 5N force, the spring is drawn 5cmF = kx, K is the stiffness coefficient (in Newton per meter), and X is the spring elongation (in simple form)This law is called Hooke's law. For example, when ...
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Inspection content and specification for spring parts(part 7)
Inspection content and specification for spring parts(part 7)
作者： nelson
发布时间： 2018 / 07 / 31
点击次数： 61
8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliability target value, determine the suitability according to the regulations.The number of samples n, under specified test conditions and requirements, according to the required failure mode.Judge. If th...
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Inspection content and specification for spring parts(part 6)
Inspection content and specification for spring parts(part 6)
作者： nelson
发布时间： 2018 / 07 / 31
点击次数： 65
8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted to assess its reliability index.8.2 spring fatigue test specimen8.2.1 samples shall be manufactured according to the technical documents approved by the procedures, and shall be inspected.8.2.2 samples...
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Inspection content and specification for spring parts(part 5)
Inspection content and specification for spring parts(part 5)
作者： nelson
发布时间： 2018 / 07 / 30
点击次数： 72
Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion spring torque: in addition to the pattern, the spring twists the spring to three times of the torsion angle corresponding to the allowable bending stress; the spring is worn in the test bar, the diamete...
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Inspection content and specification for spring parts(part 4)
Inspection content and specification for spring parts(part 4)
作者： nelson
发布时间： 2018 / 07 / 30
点击次数： 44
7. Detection of the characteristics of cylindrical helical spring7.1 detection of the characteristics of tension and compression springsThe characteristics of the characteristic tensile and compression springs of the 7.1.1 spring should be in accordance with the characteristics of the spring. Under the load of the specified height (or length), the deformation of the spring should be between the 20%~80% of the deformation amount under the test load, and when the I class precision is required, the deformation of the spring should be above 4mm at the specified height load. It should be between 30%~ 70% of the deformation amount under the test load.7. the load and stiffness of 1.2 spring load and stiffness can be detected by the spring tension test machine, and the large spring can be tested o...
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Inspection content and specification for spring parts(part 3)
Inspection content and specification for spring parts(part 3)
作者： nelson
发布时间： 2018 / 07 / 28
点击次数： 47
6.1.10 detection of parallelism between ends of springs: the spring is placed vertically on the plate.The difference between the maximum and minimum values of the surface of the end ring is measured by the dial indicator. The difference between the maximum and minimum values is the parallelism deviation between the ends of the spring.6.1.11 spring straightness detection: put the spring level on the plate and roll one.Zhou, determine its maximum bending position and measure the gap between the maximum bending point and the flat plate with a feeler gauge.The measured gap is the deviation of the straightness.Measurement of geometry size of 6.2 stretch springThe dimension of tensile spring is roughly measured: material diameter, free length and spring.The diameter, total number of rings, the r...
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