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  • Automatic spring winding process
    Automatic spring winding process
    2018 . 09 . 28
    87
    Daisy
    The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.6. Spring process: ...
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  • Matters needing attention when choosing custom spring
    Matters needing attention when choosing custom spring
    2018 . 09 . 27
    64
    Daisy
    In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users of the exclusive mechanism parts are mostly made to professional spring manufacturers.If you can't design it yourself, you can pay the manufacturer to do it.In recent years, CNC computer control or...
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  • Spring not in place and failure reasons
    Spring not in place and failure reasons
    2018 . 09 . 27
    77
    Daisy
    In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no longer shortened, that is, the spring is "positioned".The spring is permanently deformed after initial compression.In practice, the spring should maintain its working length even if it is subj...
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  • Spring material selection method
    Spring material selection method
    2018 . 09 . 26
    128
    Daisy
    The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...
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127
The development course of spring material (Part 1)
The development course of spring material (Part 1)
2018 - 07 - 23
With the development of spring application technology, more requirements for spring materials are put forward. The main reason is to improve the fatigue life and anti relaxation performance under high stress; secondly, according to different uses, it is required for corrosion resistance, non magnetic, electrical conductivity, wear resistance, heat resistance and so on. In addition to the development of new varieties, the spring materials have achieved beneficial results in the aspects of strict control of chemical composition, reducing non-metallic inclusions, improving the surface quality and...
128
Summary of spring parameters and symbols (Part 3)
Summary of spring parameters and symbols (Part 3)
2018 - 08 - 02
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa) &...
129
nspection content and specification for spring parts(part 2)
nspection content and specification for spring parts(part 2)
2018 - 08 - 15
Detection of geometric size of 6.1 compression springs6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is...
130
Analysis of surface defects of carbon steel wire rod
Analysis of surface defects of carbon steel wire rod
2018 - 08 - 29
In view of the harm caused by the surface defects of high carbon steel wire rods, the surface defects of high carbon steel wire rods were systematically analyzed by means of surface pickling, metallographic analysis and scanning electron microscopy, the types of defects were determined, the causes of defects were analyzed, and the improvement measures were put forward. After the implementation of these measures, the surface defects of high carbon steel wire rods were basically eliminated. Surface quality defects. The conclusions are as follows: 1. The surface defects found in high carbon ...
131
Spring machine regular maintenance and daily maintenance is very important
Spring machine regular maintenance and daily maintenance is very important
2018 - 09 - 12
Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency o...
132
Properties of spring material
Properties of spring material
2018 - 09 - 22
1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is...
133
Type of paint used on spring surfaces
Type of paint used on spring surfaces
2018 - 10 - 09
The paint used for the spring coating is usually of the following types:(1) asphalt paint has good water resistance, moisture resistance and corrosion resistance, especially excellent acid resistance and good alkali resistance.But adhesion, mechanical strength, poor decorative performance.(2) phenolic paint can be divided into two types: primer and topcoat. Phenolic primer has strong adhesion, good rust resistance, but poor mechanical strength and gloss.Phenolic coating film is hard, gloss good, but poor weather resistance, easy to yellow.(3) alkyd paint alkyd paint film is tough, with strong ...
134
The manufacturing process of cold formed spring
The manufacturing process of cold formed spring
2018 - 10 - 19
When the spring is made from materials that do not need to be hardened or tempered after forming, the process is spiral compression spring: rolling, de-stressed annealing, grinding of two ends, (shot blasting), (rectification), (de-stressed annealing), standing or strong pressure treatment, inspection, surface anti-corrosion treatment, packaging.Coil stretching spring: rolling, de-stress annealing, hook making, (cutting the tail), de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.Spiral torsion spring: rolling, de-stress annealing, torsion arm mak...
135
Electroplating after spring processing
Electroplating after spring processing
2018 - 11 - 02
Zinc electroplating: zinc is stable in dry air and changes little. A white film of zinc oxide or carbon zinc carbonate is formed in moist air. This dense film will prevent further corrosion. Therefore, the galvanizing layer is used for the spring corrosion protection under general atmospheric conditions. Zinc coating should not be used for all springs that are in contact with solutions such as sulfuric acid, hydrochloric acid and caustic soda, as well as springs that work in humid air such as sulfur trioxide.Generally, passivation of galvanized coating can improve the protective performance of...
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127
History of spring
History of spring
2018 - 08 - 13
Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...
128
Wire forming spring
Wire forming spring
2018 - 08 - 25
Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...
129
How to prevent cracks at the ends of spring grinding
How to prevent cracks at the ends of spring grinding
2018 - 09 - 10
Spring grinding is easy to produce cracks at the end of the tightness, and directly affect the verticality of the spring, load and free length size, so the general grinding process of spring should be carried out after stress relief tempering. Eliminate the residual stress of steel wire cold drawing to prevent the generation of end gap cracks.The main factors that affect the quality of springs in grinding are as follows:(1) The grinding wheel should be selected reasonably; (2) the control of the bevel angle of the end ring; (3) a certain number of special measuring tools should be equipped to ...
130
The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion accordi
The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion accordi
2018 - 09 - 20
The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...
131
How to clean stainless steel spring
How to clean stainless steel spring
2018 - 09 - 30
Washing method according to the surface state:General notice when washing, please pay attention not to scratch the surface to avoid the use of bleaching ingredients and abrasive solution, steel wire ball (brush roller ball), grinding tools, etc. In order to remove the washing liquid, wash the surface with clean water at the end of washing.Surface condition and washing methodDirt and scale removal - wash with soap, mild detergent or warm water.Label and film -- scrubbing with warm water and weak detergent;Binder ingredients - use alcohol or organic solutions;Contamination of fats, oils, lubrica...
132
The chemical protective layer of the spring
The chemical protective layer of the spring
2018 - 10 - 17
A compact protective film is formed on the surface of the spring by chemical reaction to prevent the corrosion of the spring.Generally, oxidation treatment and phosphating treatment are used.Oxidation treatment and phosphating treatment have low cost and high production efficiency. Generally, spring manufacturers adopt oxidation treatment as corrosion prevention treatment.1.Oxidation treatment of steel is also known as bluing, blackening and boiling black.After oxidation treatment, the surface of the spring produces protective magnetic iron oxide, which is generally blue or black or sometimes ...
133
Torsion spring
Torsion spring
2018 - 10 - 29
The torsion spring is divided into single torsion spring and double torsion spring. The spring is usually inserted into the pin or shaft. When external force is applied, a torsion force is generated according to the shaft center of the spring to make the spring coiled tightly or loose.Double - twist spring is divided into external double - twist and internal double - torque spring.The loops are either closely encircled or separately encircled to allow for a load of torque (at right angles to the spring axis).The end of the spring can be wound into a hook or straight twist arm.The following is ...
134
Compression spring,torsion spring,extension spring,wire forming spring
Compression spring,torsion spring,extension spring,wire forming spring
2020 - 01 - 06
springs are a mechanical part that use elasticity to work. Generally made of spring steel. It is widely used in machines and instruments to control the movement of machine parts, mitigate impact or vibration, store and store energy, measure force, etc.The spring is just an accumulator, it has the function of storing energy, but can not release the energy slowly, to achieve the release of this function should rely on the 'spring + large transmission ratio mechanism' to achieve, common in the mechanical table.The spring is widely used in the mechanical and electronic industry. The spring...
135
Inspection content and specification for spring parts(part 6)
Inspection content and specification for spring parts(part 6)
2018 - 07 - 31
8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted t...
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Hot News / 热点新闻
Constant Force Spring
Constant Force Spring
2020 . 01 . 13
点击次数: 141
Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...
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Compression Springs
Compression Springs
2020 . 01 . 13
点击次数: 140
A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...
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Spring wire materials
Spring wire materials
2020 . 01 . 06
点击次数: 85
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...
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Summary of spring parameters and symbols (Part 4)
Summary of spring parameters and symbols (Part 4)
作者： Nelson
发布时间： 2018 / 08 / 02
点击次数： 69
M- mass of the object acting on the spring (kg)Ms- spring mass (kg)  N- variable load cycle number  N- spring working circle  Nz- spring support ring number  N1- total number of turns of the spring  P'- Spring single ring stiffness (N/mm)  R- The middle radius of the coil (mm)  R1- inner radius of the coil (mm)  R2- outer radius of the coil (mm)  R- damping coefficient  S- safety factor  T-torque; torque (Nmm)  T'- torsional stiffness (N-mm /(0))T- spring momentTc- cable pitch (mm)U- deformation energy (N: mm); (N: mm-rad)  V-spring volume (mm3)  V- Impact body speed (mm/s)  Zm- bending section coefficient (mm3)  Zt- torsional se...
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Summary of spring parameters and symbols (Part 3)
Summary of spring parameters and symbols (Part 3)
作者： nelson
发布时间： 2018 / 08 / 02
点击次数： 55
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa)  G- gravitational acceleration, g=9800mm/s2  H-spring working height (length) (mm)  Ho- spring free height (length (mm)  Hs- high (long) degree (mm) under spring test...
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Summary of spring parameters and symbols (Part 2)
Summary of spring parameters and symbols (Part 2)
作者： nelson
发布时间： 2018 / 08 / 01
点击次数： 706
The basic spring parameters of the spring:1. Spring wire diameter D: wire diameter of spring.2. The outer diameter of the spring D2: the maximum outer diameter of the spring.3. The inner diameter of the spring D1: the smallest outer diameter of the spring.4. The middle diameter of the spring is D: the average diameter of the spring. Their calculation formula is: D= (D2+D1) +2=D1+d=D2-d5, pitch T: except for the support ring, the distance between the two adjacent circles of the spring corresponds to the axial distance on the middle diameter of the spring, and is expressed by t.6, effective circle number n: the number of circles that the spring can keep the same pitch.7, the number of supporting rings N2: make the spring work in the J, ensure the vertical axis of the axis and manufacture, of...
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Summary of spring parameters and symbols (Part I)
Summary of spring parameters and symbols (Part I)
作者： nelson
发布时间： 2018 / 08 / 01
点击次数： 365
Core tips: elastic formula: F=kx, F for elastic, K for the stiffness coefficient, X for the length of the spring length, such as the length of the spring for example, to test a spring of 5N: 5N pull the stiffness coefficient of 100N/m spring, the spring is elongated 5cmF= KX, K is the stiffness coefficient (unit is Newton per meter), X is the spring elongation (unit is rice), this law is called Hooke's law.Elastic formula:F=kx, F is elastic, K is stiffness coefficient, X is spring stretch length.For example, to test a 5N spring:When a spring with a stiffness coefficient of 100N/m is pulled by 5N force, the spring is drawn 5cmF = kx, K is the stiffness coefficient (in Newton per meter), and X is the spring elongation (in simple form)This law is called Hooke's law. For example, when ...
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Inspection content and specification for spring parts(part 7)
Inspection content and specification for spring parts(part 7)
作者： nelson
发布时间： 2018 / 07 / 31
点击次数： 58
8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliability target value, determine the suitability according to the regulations.The number of samples n, under specified test conditions and requirements, according to the required failure mode.Judge. If th...
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Inspection content and specification for spring parts(part 6)
Inspection content and specification for spring parts(part 6)
作者： nelson
发布时间： 2018 / 07 / 31
点击次数： 63
8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted to assess its reliability index.8.2 spring fatigue test specimen8.2.1 samples shall be manufactured according to the technical documents approved by the procedures, and shall be inspected.8.2.2 samples...
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Inspection content and specification for spring parts(part 5)
Inspection content and specification for spring parts(part 5)
作者： nelson
发布时间： 2018 / 07 / 30
点击次数： 70
Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion spring torque: in addition to the pattern, the spring twists the spring to three times of the torsion angle corresponding to the allowable bending stress; the spring is worn in the test bar, the diamete...
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Inspection content and specification for spring parts(part 4)
Inspection content and specification for spring parts(part 4)
作者： nelson
发布时间： 2018 / 07 / 30
点击次数： 41
7. Detection of the characteristics of cylindrical helical spring7.1 detection of the characteristics of tension and compression springsThe characteristics of the characteristic tensile and compression springs of the 7.1.1 spring should be in accordance with the characteristics of the spring. Under the load of the specified height (or length), the deformation of the spring should be between the 20%~80% of the deformation amount under the test load, and when the I class precision is required, the deformation of the spring should be above 4mm at the specified height load. It should be between 30%~ 70% of the deformation amount under the test load.7. the load and stiffness of 1.2 spring load and stiffness can be detected by the spring tension test machine, and the large spring can be tested o...
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Inspection content and specification for spring parts(part 3)
Inspection content and specification for spring parts(part 3)
作者： nelson
发布时间： 2018 / 07 / 28
点击次数： 43
6.1.10 detection of parallelism between ends of springs: the spring is placed vertically on the plate.The difference between the maximum and minimum values of the surface of the end ring is measured by the dial indicator. The difference between the maximum and minimum values is the parallelism deviation between the ends of the spring.6.1.11 spring straightness detection: put the spring level on the plate and roll one.Zhou, determine its maximum bending position and measure the gap between the maximum bending point and the flat plate with a feeler gauge.The measured gap is the deviation of the straightness.Measurement of geometry size of 6.2 stretch springThe dimension of tensile spring is roughly measured: material diameter, free length and spring.The diameter, total number of rings, the r...
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