HOT INFORMATION / More
1
2018 - 07 - 24
(5) the development of spring steel wireAfter more than 100 years of development, the technology of spring steel has experienced lead hardened to oil quenching, and now it develops to induction hardening. Coupled with the continuous innovation and improvement of technology and equipment, the quality of varieties is constantly updated. The newly developed valves have been developed by induction heating and tempering with spring steel wire. It has been proved that the plastic, toughness, relaxation, fracture toughness, delayed fracture resistance, fatigue life and so on are all compared with oil...
2
2018 - 08 - 03
Spring is no stranger to everyone. This element is seen everywhere in life. It is also one of the important parts of many industrial machinery equipment. There are many kinds, with different forms, specifications and sizes, and are widely used in the field. Now the spring plant is basically able to produce a variety of different springs. This component is made with special steel. The structure is relatively simple, but it is also required for the production process, so the manufacturer's production equipment and technology will affect the finished product.So if you need to choose a better ...
3
2018 - 08 - 16
7. Detection of the characteristics of cylindrical helical spring7.1 detection of the characteristics of tension and compression springsThe characteristics of the characteristic tensile and compression springs of the 7.1.1 spring should be in accordance with the characteristics of the spring. Under the load of the specified height (or length), the deformation of the spring should be between the 20%~80% of the deformation amount under the test load, and when the I class precision is required, the deformation of the spring should be above 4mm at the specified height load. It should be between 30...
4
2018 - 08 - 31
Spring drawings should be audited as follows: geometric parameters audit; physical parameters audit; technical conditions audit.(1) geometric parameters include material size, spring diameter, spring coil number, free height, spring rotation and so on.(2) physical parameters include load, stiffness, theoretical value of deformation, tolerance and so on.(3) Technical conditions include geometric tolerance, heat treatment process requirements, surface treatment, elastic compression treatment and shot peening treatment.
5
2018 - 09 - 13
The surface of steel is hardenedIn some parts, the surface layer of the workpiece bears higher stress than the core under the action of alternating loads such as torsion and bending and impact loads.In the case of friction, the surface layer is also constantly worn. Therefore, high strength, high hardness, high wear resistance and high fatigue limit are put forward for some surface layer of parts. Only surface strengthening can meet the above requirements.Because surface quenching has the advantages of small deformation and high productivity, it is widely used in production.According to differ...
6
2018 - 09 - 25
Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small...
7
2018 - 10 - 10
In recent years, the surface of the spring has been treated by the spring designers.The finishing (finishing) process is to put the spring directly into a series of finishing machines, such as tilting centrifugal type or spiral vibrating type, eddy current type, and add appropriate grinding materials, grinding agents and water for finishing.General optical finishing is about 20 to 30min. Specific optical finishing time depends on the spring shape and the amount of device.After finishing the finish, remove the spring and rinse it with tap water, then immerse in the SM series water film replacem...
8
2018 - 10 - 20
1) the selection basis of environmental factors in the use state of spring products: corrosion resistance, acid corrosion resistance, alkali corrosion resistance, salt corrosion resistance, water corrosion resistance, etc.Weather resistance;Resistance to stress and corrosion, fatigue and corrosion, etc.Wear resistance;Temperature resistance, etc.Radiation resistance, etc.2) selection basis of load characteristics of spring products: dynamic pulse-type cycle load, variable load, impact load, corrosion fatigue load, static load, large load and fatigue load, etc.3) selection basis of mechanical p...
9
2018 - 11 - 03
Internal combustion engine valve spring, low, medium and high stress valve spring, safety valve spring, pressure reducing valve, electric regulating valve, pneumatic regulating valve, self-support regulating valve, hydraulic control valve, steam trap, gate valve, as per valve, butterfly valve, ball valve, check valve, special valve, hydraulic valve, electromagnetic valve, etc.Relief valve: spring safety valve by using the spring force, spring loaded relief valve is closed and not closed in two kinds of structure, general inflammable, explosive or toxic medium should choose enclosed, steam or i...
NEW INFORMATION / More
1
2018 - 07 - 31
8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted t...
2
2018 - 08 - 13
With the development of spring application technology, more requirements for spring materials are put forward. The main reason is to improve the fatigue life and anti relaxation performance under high stress; secondly, according to different uses, it is required for corrosion resistance, non magnetic, electrical conductivity, wear resistance, heat resistance and so on. In addition to the development of new varieties, the spring materials have achieved beneficial results in the aspects of strict control of chemical composition, reducing non-metallic inclusions, improving the surface quality and...
3
2018 - 08 - 25
Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...
4
2018 - 09 - 10
The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...
5
2018 - 09 - 21
Compression springs are frequently seen and used in daily life. The main principle of compression springs is to provide a hand to the machine and drive it to work.The compression spring has a certain damping capacity, because the product's elastic force is not a fixed value, so every time it is used, there will be a return force, and the force is not a fixed size, which to some extent has the ability to slow down the vibration.As an example, now the car is installed above a compression spring, you will find when driving, its speed is greatly improved, and the movement process there is no s...
6
2018 - 10 - 08
The oxidation treatment of the spring (also known as bluish, blackened, cooked black, etc.) is mainly used to prevent the corrosion of the spring, and also to make the spring appearance bright.Oxidation treatment methods include: alkaline oxidation, alkali free oxidation and electrolytic oxidation.Spring oxidation treatment is often alkaline oxidation treatment, in the presence of oxidants (such as sodium nitrite) in caustic sodium solution.As the solution approaches the boiling point, the iron on the surface of the spring dissolves and forms sodium ferrite and sodium ferrite, which is then ma...
7
2018 - 10 - 18
For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle ...
8
2018 - 10 - 30
The ground spring is also a hydraulic door closer, except that it presses the spring with a worm gear rather than a rack and pinion.Because the worm wheel can be rotated in a positive and negative direction, the ground spring can be used for two-way open doors, while the door closer can only be used for one-way open doors.The technical key of the ground spring is the bearing seat at the lower part of the main shaft, which determines the bearing grade of the landing spring.Because the ground spring used for two-way doors carries the weight of the door, the weight of the door is crucial to the s...
9
2020 - 01 - 06
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless Steel SpringsStainless steel springs have low-stress relaxation and resist corrosion. They have good strength at moderate temperatures and are resistant to heat. Extension springs are most commonly made from stainless steel.Extension springs absorb energy and provide resistance to pulling. As the name suggests, an extension spring stretches as a load is applied to it. Applications for extension spr...
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Automatic spring winding process

日期: 2018-09-28
浏览次数: 89
Daisy

The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:

1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.

2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.

3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.

4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.

5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.

6. Spring process: 1 and 2 adjust the distance of the winch, control the diameter of the spring, install proper cutting knife, adjust the feeding CAM according to the spring expansion length, cut off the CAM until it is adjusted to the right.

7. Single cutting of the spring that the spring is wound to make a long strip. The number of cutting turns shall be according to the total number of turns in the drawing, plus the number of turns of the two ear hooks.Automatic spring winding process

8. Curved earrings. After the bending of the force spring, the earrings should be de-stressed and annealed.

9, torsion spring winding, winding around or on general lathe spindle hand winding, winding spindle dimension data, can refer to the following empirical formula: spindle diameter = 1-0.0167 x in the spring diameter (D)/wire diameter (D) by the spring inside diameter (DI) note: nodal distance requirement in fire, pay attention to the uniform pitch, only short, not long.

10. During winding, first make 15-20 springs as shown in the figure, and smooth the ends (head), and then shape.For de-stressing annealing treatment, the pressure after treatment shall be subject to the upper limit of 5% as required in the drawing, and the lower limit shall be subject to the lower limit of 3% as required in the drawing. For specific data, please refer to the technical requirements of the parts' process card.


Relevant recommendations
2020 . 01 . 13
Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radius of curvature is constant.   Such applications as brush springs for motors, counterbalance springs for window sashes and carriage return springs for typewriters. Constant force motor springs are used to drive mechanisms for timers, movie cameras and cable retractors.Constant force spring also known as coil spring helix in a plane of the spring, Spring is the material wound into a plane of the spiral of a spring, the spring is fixed at one end, the other end of the material after acting torque bending torque, bending elastic deformation, so the spring in its own plane to p...
2020 . 01 . 13
A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled in other needed forms such as conical, concave (barrel), convex (hourglass), or various combinations of these. Compression springs are used to resist force and/or store energy,1、CharacteristicsBy far the most widely used type of spring, compression springs are designed to oppose compression and return to its uncompressed length when the applied force is removed. 2、Service LifeIt should be noted that if critical force-versus-deflection linearity is required, only the center 60-80% of the available deflection range should be employed.Thus, reserve at least the first and last 15-20% of t...
2020 . 01 . 06
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless Steel SpringsStainless steel springs have low-stress relaxation and resist corrosion. They have good strength at moderate temperatures and are resistant to heat. Extension springs are most commonly made from stainless steel.Extension springs absorb energy and provide resistance to pulling. As the name suggests, an extension spring stretches as a load is applied to it. Applications for extension springs include carburetors, trampolines and farm machinery.Oil Tempered Spring WireOil tempered wire is cold drawn and heat treated before plating. Ideal as a general purpose spring wire, it is often us...
2020 . 01 . 06
springs are a mechanical part that use elasticity to work. Generally made of spring steel. It is widely used in machines and instruments to control the movement of machine parts, mitigate impact or vibration, store and store energy, measure force, etc.The spring is just an accumulator, it has the function of storing energy, but can not release the energy slowly, to achieve the release of this function should rely on the 'spring + large transmission ratio mechanism' to achieve, common in the mechanical table.The spring is widely used in the mechanical and electronic industry. The spring can produce a large elastic deformation under load and convert mechanical work or kinetic energy into deformation energy. After unloading, the spring's deformation disappears and returns to its o...
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