HOT INFORMATION / More
1
2018 - 04 - 18
Springs can also be classified by how they’re made. The first spring that comes to most people’s minds is probably a metal coil spring, also known as a helical spring. However, there are many other types. Even an elastic band can be considered a variable rate spring, since it stores mechanical energy.Coil SpringsLightweight coil springs are made by forming metal wires on an CNC coiling machine. The multi-axis CNC control allows you to create variable pitches and end conditions only limited by your imagination. Springs that come off the coiling machines do not have springy properties. They need...
2
2018 - 07 - 31
8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted t...
3
2018 - 08 - 13
With the development of spring application technology, more requirements for spring materials are put forward. The main reason is to improve the fatigue life and anti relaxation performance under high stress; secondly, according to different uses, it is required for corrosion resistance, non magnetic, electrical conductivity, wear resistance, heat resistance and so on. In addition to the development of new varieties, the spring materials have achieved beneficial results in the aspects of strict control of chemical composition, reducing non-metallic inclusions, improving the surface quality and...
4
2018 - 08 - 25
Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...
5
2018 - 09 - 10
Spring grinding is easy to produce cracks at the end of the tightness, and directly affect the verticality of the spring, load and free length size, so the general grinding process of spring should be carried out after stress relief tempering. Eliminate the residual stress of steel wire cold drawing to prevent the generation of end gap cracks.The main factors that affect the quality of springs in grinding are as follows:(1) The grinding wheel should be selected reasonably; (2) the control of the bevel angle of the end ring; (3) a certain number of special measuring tools should be equipped to ...
6
2018 - 09 - 20
The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...
7
2018 - 09 - 30
Washing method according to the surface state:General notice when washing, please pay attention not to scratch the surface to avoid the use of bleaching ingredients and abrasive solution, steel wire ball (brush roller ball), grinding tools, etc. In order to remove the washing liquid, wash the surface with clean water at the end of washing.Surface condition and washing methodDirt and scale removal - wash with soap, mild detergent or warm water.Label and film -- scrubbing with warm water and weak detergent;Binder ingredients - use alcohol or organic solutions;Contamination of fats, oils, lubrica...
8
2018 - 10 - 17
A compact protective film is formed on the surface of the spring by chemical reaction to prevent the corrosion of the spring.Generally, oxidation treatment and phosphating treatment are used.Oxidation treatment and phosphating treatment have low cost and high production efficiency. Generally, spring manufacturers adopt oxidation treatment as corrosion prevention treatment.1.Oxidation treatment of steel is also known as bluing, blackening and boiling black.After oxidation treatment, the surface of the spring produces protective magnetic iron oxide, which is generally blue or black or sometimes ...
9
2018 - 10 - 29
The torsion spring is divided into single torsion spring and double torsion spring. The spring is usually inserted into the pin or shaft. When external force is applied, a torsion force is generated according to the shaft center of the spring to make the spring coiled tightly or loose.Double - twist spring is divided into external double - twist and internal double - torque spring.The loops are either closely encircled or separately encircled to allow for a load of torque (at right angles to the spring axis).The end of the spring can be wound into a hook or straight twist arm.The following is ...
NEW INFORMATION / More
1
2018 - 04 - 18
To develope the new customer and enhance the exist business relationship, we’ll be exhibiting at the 22th MechaniceComponents&Material Technology Expo(M-Tech) in Tokyo Japan from JUNE 20-23.  Your visiting at that timeIs highly welcomed!
2
2018 - 08 - 02
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa) &...
3
2018 - 08 - 15
Detection of geometric size of 6.1 compression springs6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is...
4
2018 - 08 - 30
The spring pressure test of metal springs usually uses electronic digital spring tension and compression testing machine. Electronic digital spring tension and compression testing machine is a special instrument for testing the deformation and load relationship characteristics of tension and compression springs. It is suitable for testing the working load of the tension and compression spring under a certain working length, and also for testing the elastic load of elastic devices such as rubber and spring.The pressure test of metal springs is generally divided into the following steps:1. Compr...
5
2018 - 09 - 12
There are many methods of construction of paint, most of which are used for springs in the following ways:(1) dip coating method dip coating method is to dip the spring into the paint groove, and then take out, and let the excess paint on the surface drip naturally. After drying, it is covered with paint film on the surface of the spring.The dip-coating method has high production efficiency and can be applied to mechanization and automation production.But the paint volatilizes quickly, the paint that contains heavy quality pigment and two component paint material (amine solidify epoxy paint, p...
6
2018 - 09 - 25
Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling...
7
2018 - 10 - 10
Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually ...
8
2018 - 10 - 20
After the end face grinding, if the free height, perpendicularity, pitch and outside diameter of the spring do not meet the deviation specified in the pattern, the screw compression spring often needs to be corrected.Calibration operations are generally manual or semi-manual.The commonly used tools are: the spring with the metal wire above 4mm, multi-purpose manual pressure machine, splitting machine, press and so on;For springs with wire under 4mm, special tools, pliers and hammers with wedge edge are often used.Calibration is to use these tools to make the spring locally plastic deformation ...
9
2018 - 11 - 02
Zinc electroplating: zinc is stable in dry air and changes little. A white film of zinc oxide or carbon zinc carbonate is formed in moist air. This dense film will prevent further corrosion. Therefore, the galvanizing layer is used for the spring corrosion protection under general atmospheric conditions. Zinc coating should not be used for all springs that are in contact with solutions such as sulfuric acid, hydrochloric acid and caustic soda, as well as springs that work in humid air such as sulfur trioxide.Generally, passivation of galvanized coating can improve the protective performance of...
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Production of spring

日期: 2018-09-06
浏览次数: 22
nelson

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.

Next, introduce several typical processes.

1. manufacturing compressed spiral spring with cold drawn spring steel wire

For the lathe coil spring, after the winding spring process has to be cut off, a spring connected to several springs is separated into a single spring.

Some important springs can add a blank height classification procedure before grinding the face to ensure grinding quality. The grinding process can be divided into two processes: rough grinding and fine Tang, and burrs or chamfering after rough grinding.

2. using cold drawn spring steel wire to make spiral spring

The manufacture of stretched coil spring has a special automatic spring coiling machine abroad. For some typical hook rings, it can be completed once in the coil spring process. However, the machine tool has not been produced in China. The drawing spring hook ring is made by some special moulds, and it is a special working procedure.

It is worth noting that the residual stress in the stress recovery process after the coil spring is eliminated in the process of winding, and the tempering process after the making of the hook and ring is to eliminate the internal stress produced when the hook ring is made. Although these two processes all have the effect of eliminating internal stress, they can not be merged into one process, because the former process of tempering has a "shape" function to ensure the relative position precision of the hook and ring. And the heating temperature of the subsequent tempering process must not be higher than the tempering temperature of the previous one.

Unlike compression springs, tensile springs are usually not subjected to "tensile" treatment. Since pellets are difficult to spray into the inner surface of the spring, shot peening is not carried out. 

3. using cold drawn spring steel wire to make torsional spiral spring

Similar to the tensile springs, the manufacture of the torsion spring is also made by a special automatic reed abroad. For some typical twisting arms, it can be completed at the same time in the coil spring process. However, at present, only the straightaway spring coiling machine is used in China, and the torsion arm must be completed with special mould in special process.

At present, there are two typical technological processes for the production of twisting spiral springs at home. One is to set down the material first and then to reel the other other processes, such as the process flow of the double arm spring, and the other is the process similar to the spring, but the spring is the hook ring and the torsion spring is the twist arm.

Production of spring


As the residual stress produced in the coil spring is opposite to the direction of the working stress, the tempering process is often omitted in order to allow these beneficial residual stresses to reduce the peak stress of the working stress. However, tempering treatment is conducive to stabilizing the grain structure of spring materials and reducing the deformation caused by collisions in spring transportation.

Strong torsion treatment is also a procedure for arranging very few special torsion springs.

4. make spring springs with spring steel wire supplied by annealed state.

The alloy spring steel wire supplied by the annealing state is mainly used to make the compressed spiral spring. Its process flow is mainly quenched and tempered after forming, and the spring end needs to be treated by normalizing, and the other processes are basically the same.

The process flow of 5. hot coil large spring

The spring with material diameter greater than 12mm is often called large spring and is usually made by thermoforming. The hot coil spring is basically a compressed spiral spring.

The hot coil spring is a core coil spring. For the coil conical helical compression spring, because of the difficulty of "opening" (winding out pitch) during the rolling process, it has the task of opening the gears in the correction process. In addition, in order to ensure quenching temperature, the calibration process must be accurate and rapid. Otherwise, the quenching must be reheated. In order to improve the fatigue life of hot coil spring, shot peening should be carried out as far as possible.


Relevant recommendations
2020 . 01 . 13
Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radius of curvature is constant.   Such applications as brush springs for motors, counterbalance springs for window sashes and carriage return springs for typewriters. Constant force motor springs are used to drive mechanisms for timers, movie cameras and cable retractors.Constant force spring also known as coil spring helix in a plane of the spring, Spring is the material wound into a plane of the spiral of a spring, the spring is fixed at one end, the other end of the material after acting torque bending torque, bending elastic deformation, so the spring in its own plane to p...
2020 . 01 . 13
A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled in other needed forms such as conical, concave (barrel), convex (hourglass), or various combinations of these. Compression springs are used to resist force and/or store energy,1、CharacteristicsBy far the most widely used type of spring, compression springs are designed to oppose compression and return to its uncompressed length when the applied force is removed. 2、Service LifeIt should be noted that if critical force-versus-deflection linearity is required, only the center 60-80% of the available deflection range should be employed.Thus, reserve at least the first and last 15-20% of t...
2020 . 01 . 06
When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless Steel SpringsStainless steel springs have low-stress relaxation and resist corrosion. They have good strength at moderate temperatures and are resistant to heat. Extension springs are most commonly made from stainless steel.Extension springs absorb energy and provide resistance to pulling. As the name suggests, an extension spring stretches as a load is applied to it. Applications for extension springs include carburetors, trampolines and farm machinery.Oil Tempered Spring WireOil tempered wire is cold drawn and heat treated before plating. Ideal as a general purpose spring wire, it is often us...
2020 . 01 . 06
springs are a mechanical part that use elasticity to work. Generally made of spring steel. It is widely used in machines and instruments to control the movement of machine parts, mitigate impact or vibration, store and store energy, measure force, etc.The spring is just an accumulator, it has the function of storing energy, but can not release the energy slowly, to achieve the release of this function should rely on the 'spring + large transmission ratio mechanism' to achieve, common in the mechanical table.The spring is widely used in the mechanical and electronic industry. The spring can produce a large elastic deformation under load and convert mechanical work or kinetic energy into deformation energy. After unloading, the spring's deformation disappears and returns to its o...
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