HOT INFORMATION / More
1
2018 - 09 - 25
Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling...
2
2018 - 09 - 22
1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is eas...
3
2018 - 09 - 22
Spring is a kind of elastic element widely used in the mechanical and electronic industries. Spring can produce greater elastic deformation when loaded, and convert mechanical work or kinetic energy into deformation energy. After unloading, the deformation of spring disappears and returns to its original state, and the deformation energy is transformed into mechanical work or kinetic energy.The ratio of load and deformation of the spring is called spring stiffness.  There are many kinds of springs. They are used in various fields. According to the deformation condition, they can be divide...
4
2018 - 09 - 21
compression spring is under axial pressure of the spiral spring, it is used in the data section for more rounded, useful also rectangle and multi-strand steel rolled a travelling, spring is usually pitch, such as the shape of the compression spring are: cylindrical, conical, convex and concave and a small amount of noncircular, compression spring there is a certain gap between circle and circle, when under external load spring contraction deformation, deformation energy storage.The tension spring is a spiral spring that bears the axial tension.When there is no load, the stretch spring is usual...
5
2018 - 09 - 21
Compression springs are frequently seen and used in daily life. The main principle of compression springs is to provide a hand to the machine and drive it to work.The compression spring has a certain damping capacity, because the product's elastic force is not a fixed value, so every time it is used, there will be a return force, and the force is not a fixed size, which to some extent has the ability to slow down the vibration.As an example, now the car is installed above a compression spring, you will find when driving, its speed is greatly improved, and the movement process there is no sound...
6
2018 - 09 - 20
The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...
7
2018 - 09 - 20
The purpose of mold spring is to take off material, press material, the strength of the spring, which is related to whether the mold production is smooth, whether the product is qualified.Spring force is small, may cause the product to be out of shape, the mold does not take off the material, the product is bad to take out from the mold inside, the belt material, the knife edge, punch easy to wear and so on each kind of question.Mold spring according to different production times, compression amount selected, the larger the spring life, the shorter die life, of course, the broken spring can be...
8
2018 - 09 - 19
Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually ...
9
2018 - 09 - 25
Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small...
NEW INFORMATION / More
1
2018 - 09 - 27
In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users o...
2
2018 - 09 - 27
In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no longer...
3
2018 - 09 - 26
The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension ...
4
2018 - 09 - 26
For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle ...
5
2018 - 09 - 25
Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small...
6
2018 - 09 - 25
Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling...
7
2018 - 09 - 22
1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is eas...
8
2018 - 09 - 28
The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off ...
9
2018 - 09 - 28
The special-shaped spring contains spring clip, tension spring and torsion spring, and the generalized special-shaped spring also includes snake spring, corrugated spring, bar spring and other complicated springs.Special-shaped spring is the basic part with wide application range and multifarious variety in automobile, motorcycle, electric appliance and instrument products. Its quality and life directly affect the performance of main engine products.Hyundai has made it a key component.Over 90% of special-shaped springs at home and abroad are made of two kinds of materials: lead quenched carbon...
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Production of spring

日期: 2018-09-06
浏览次数: 1
nelson

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.

Next, introduce several typical processes.

1. manufacturing compressed spiral spring with cold drawn spring steel wire

For the lathe coil spring, after the winding spring process has to be cut off, a spring connected to several springs is separated into a single spring.

Some important springs can add a blank height classification procedure before grinding the face to ensure grinding quality. The grinding process can be divided into two processes: rough grinding and fine Tang, and burrs or chamfering after rough grinding.

2. using cold drawn spring steel wire to make spiral spring

The manufacture of stretched coil spring has a special automatic spring coiling machine abroad. For some typical hook rings, it can be completed once in the coil spring process. However, the machine tool has not been produced in China. The drawing spring hook ring is made by some special moulds, and it is a special working procedure.

It is worth noting that the residual stress in the stress recovery process after the coil spring is eliminated in the process of winding, and the tempering process after the making of the hook and ring is to eliminate the internal stress produced when the hook ring is made. Although these two processes all have the effect of eliminating internal stress, they can not be merged into one process, because the former process of tempering has a "shape" function to ensure the relative position precision of the hook and ring. And the heating temperature of the subsequent tempering process must not be higher than the tempering temperature of the previous one.

Unlike compression springs, tensile springs are usually not subjected to "tensile" treatment. Since pellets are difficult to spray into the inner surface of the spring, shot peening is not carried out. 

3. using cold drawn spring steel wire to make torsional spiral spring

Similar to the tensile springs, the manufacture of the torsion spring is also made by a special automatic reed abroad. For some typical twisting arms, it can be completed at the same time in the coil spring process. However, at present, only the straightaway spring coiling machine is used in China, and the torsion arm must be completed with special mould in special process.

At present, there are two typical technological processes for the production of twisting spiral springs at home. One is to set down the material first and then to reel the other other processes, such as the process flow of the double arm spring, and the other is the process similar to the spring, but the spring is the hook ring and the torsion spring is the twist arm.

Production of spring


As the residual stress produced in the coil spring is opposite to the direction of the working stress, the tempering process is often omitted in order to allow these beneficial residual stresses to reduce the peak stress of the working stress. However, tempering treatment is conducive to stabilizing the grain structure of spring materials and reducing the deformation caused by collisions in spring transportation.

Strong torsion treatment is also a procedure for arranging very few special torsion springs.

4. make spring springs with spring steel wire supplied by annealed state.

The alloy spring steel wire supplied by the annealing state is mainly used to make the compressed spiral spring. Its process flow is mainly quenched and tempered after forming, and the spring end needs to be treated by normalizing, and the other processes are basically the same.

The process flow of 5. hot coil large spring

The spring with material diameter greater than 12mm is often called large spring and is usually made by thermoforming. The hot coil spring is basically a compressed spiral spring.

The hot coil spring is a core coil spring. For the coil conical helical compression spring, because of the difficulty of "opening" (winding out pitch) during the rolling process, it has the task of opening the gears in the correction process. In addition, in order to ensure quenching temperature, the calibration process must be accurate and rapid. Otherwise, the quenching must be reheated. In order to improve the fatigue life of hot coil spring, shot peening should be carried out as far as possible.


Relevant recommendations
2018 . 12 . 03
Today, the development of science and technology, spring has been a very important hardware accessories in our life, different products use the spring is not the same, the longest used spring can be roughly divided into: tension spring, torsion spring, compression spring, spiral spring, flat spring.The following is a very practical tension spring characteristics of the application:Many different products or hooks are used to ensure that the tension spring tension source, tension spring and compression spring work in the opposite way, tension spring is in the extension or pull out of the reverse action, when we pull pull spring on both sides of the loop device, tension spring in the middle of the wire will try to pull them back together.Tension springs are usually stretched with a certain a...
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Internal combustion engine valve spring, low, medium and high stress valve spring, safety valve spring, pressure reducing valve, electric regulating valve, pneumatic regulating valve, self-support regulating valve, hydraulic control valve, steam trap, gate valve, as per valve, butterfly valve, ball valve, check valve, special valve, hydraulic valve, electromagnetic valve, etc.Relief valve: spring safety valve by using the spring force, spring loaded relief valve is closed and not closed in two kinds of structure, general inflammable, explosive or toxic medium should choose enclosed, steam or inert gases can choose not enclosed, in spring safety valve with a wrench and without a wrench, wrench mainly is to check the effect of the flexibility of the disc, sometimes also can be used as a manu...
2018 . 11 . 03
In the transmission mechanism of the press, when the clutch and the brake adopt mechanical rigid interlock, as long as the air is set on the clutch.The cylinder, the air pressure ACTS on the piston of the cylinder to make the clutch friction pair fit, and to make the air pressure of the spring brake brake friction pair separate and not brake, so when the air cylinder enters, the brake friction pair should be separated first, and then the clutch friction pair fits to complete the combination.The friction pair separation of the clutch and the friction pair fitting of the brake are respectively achieved by the clutch reset spring and the brake spring. Therefore, when the cylinder is vented, the brake spring and the reset spring separate the clutch friction pair and then make the brake fr...
2018 . 11 . 02
Zinc electroplating: zinc is stable in dry air and changes little. A white film of zinc oxide or carbon zinc carbonate is formed in moist air. This dense film will prevent further corrosion. Therefore, the galvanizing layer is used for the spring corrosion protection under general atmospheric conditions. Zinc coating should not be used for all springs that are in contact with solutions such as sulfuric acid, hydrochloric acid and caustic soda, as well as springs that work in humid air such as sulfur trioxide.Generally, passivation of galvanized coating can improve the protective performance of coating and increase the appearance of coating.· cadmium electroplating: in the atmosphere of sea or high temperature, and the spring in contact with sea water, and in the spring in 70 pens of h...
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