2018 - 04 - 18
To develope the new customer and enhance the exist business relationship, we’ll be exhibiting at the 22th MechaniceComponents&Material Technology Expo(M-Tech) in Tokyo Japan from JUNE 20-23.  Your visiting at that timeIs highly welcomed!
2018 - 07 - 26
Salt fog refers to the dispersion system composed of salt micro droplets in the atmosphere. It is one of the three defense series of artificial environment. Many enterprise products need to simulate the destructive nature of the marine surrounding climate to the products. The salt fog test is a simulation of this phenomenon, so the test equipment, salt fog test box, came into being.Salt fog can be divided into two categories, one is natural environmental exposure test, the other is artificial accelerated salt spray environmental test. The artificial simulated salt fog environment test is a kin...
2018 - 08 - 08
The spring is often subjected to variable load or impact load. In order to ensure that the spring can work permanently and reliably, the material must have high elastic limit and fatigue limit. At the same time, it should have enough toughness and plasticity and good heat treatment.Spring materials and properties can be consulted in relevant manuals, specifications and standards (GB/T129.6-92, GB4357-89). The common spring steel is mainly:1: carbon spring steelThis kind of spring (such as 65, 70 steel, etc.) has the advantages of cheap price, convenient source of raw materials, low elastic lim...
2018 - 08 - 20
8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliabi...
2018 - 09 - 04
There are two types of heat treatment deformation: one is the size change, the other two is the change of part geometry. Different methods of heat treatment, deformation and deformation prevention of parts size and geometry are also different.The longer the holding time and the higher the temperature are, the more carbon is dissolved into austenite and the larger the expansion of martensite is. The expansion of martensite is the largest, followed by upper bainite, and the volume change of lower bainite and troostite is very small. At low temperature tempering, martensite shrinks and the amount...
2018 - 09 - 17
Hard inspection method for chemical heat treatment and surface quenching and temperingSurface heat treatment is divided into two categories, one is chemical heat treatment and the other is surface quenching and tempering heat treatment. The hardness test method is as follows:1. Chemical heat treatmentChemical heat treatment is to make the workpiece surface infiltrate one or several chemical elements of the atom, thereby changing the workpiece surface chemical composition, organization and performance.After quenching and tempering, the surface of the workpiece has high hardness, wear resistance...
2018 - 09 - 27
In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users o...
2018 - 10 - 12
There are many ways of making spring, but the main forming part is cold forming and hot forming.In spring in the cold forming process, the spring mainly made by oil material toughening, lead bath quenching tempering spring wire, cold drawn wire, etc., using this kind of material in the manufacturing process of spring generally do not need special heat treatment and only requires the stress relieving, adopted by the spring design work stress and material performance.Spring cold forming process is generally suitable for special-shaped spring with small line diameter or more complicated shape, su...
2018 - 10 - 23
Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...
2018 - 04 - 18
To develope the new customer and enhance the exist business relationship, we’ll be exhibiting at the 22th MechaniceComponents&Material Technology Expo(M-Tech) in Tokyo Japan from JUNE 20-23.  Your visiting at that timeIs highly welcomed!
2018 - 08 - 02
Fr- spring radial load (N)  Radial stiffness of the F'r-spring (N/mm)  Fs- spring test load (N)  F- Spring deformation (mm)  Fj- deformation under working limit load Fj (mm)  Fr- spring static deformation (mm)  Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm)  Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm)  G-material shear modulus (MPa)  ...
2018 - 08 - 15
Detection of geometric size of 6.1 compression springs6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is...
2018 - 08 - 30
The spring pressure test of metal springs usually uses electronic digital spring tension and compression testing machine. Electronic digital spring tension and compression testing machine is a special instrument for testing the deformation and load relationship characteristics of tension and compression springs. It is suitable for testing the working load of the tension and compression spring under a certain working length, and also for testing the elastic load of elastic devices such as rubber and spring.The pressure test of metal springs is generally divided into the following steps:1. Compr...
2018 - 09 - 12
There are many methods of construction of paint, most of which are used for springs in the following ways:(1) dip coating method dip coating method is to dip the spring into the paint groove, and then take out, and let the excess paint on the surface drip naturally. After drying, it is covered with paint film on the surface of the spring.The dip-coating method has high production efficiency and can be applied to mechanization and automation production.But the paint volatilizes quickly, the paint that contains heavy quality pigment and two component paint material (amine solidify epoxy paint, p...
2018 - 09 - 25
Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling...
2018 - 10 - 10
Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually ...
2018 - 10 - 20
After the end face grinding, if the free height, perpendicularity, pitch and outside diameter of the spring do not meet the deviation specified in the pattern, the screw compression spring often needs to be corrected.Calibration operations are generally manual or semi-manual.The commonly used tools are: the spring with the metal wire above 4mm, multi-purpose manual pressure machine, splitting machine, press and so on;For springs with wire under 4mm, special tools, pliers and hammers with wedge edge are often used.Calibration is to use these tools to make the spring locally plastic deformation ...
2018 - 11 - 02
Zinc electroplating: zinc is stable in dry air and changes little. A white film of zinc oxide or carbon zinc carbonate is formed in moist air. This dense film will prevent further corrosion. Therefore, the galvanizing layer is used for the spring corrosion protection under general atmospheric conditions. Zinc coating should not be used for all springs that are in contact with solutions such as sulfuric acid, hydrochloric acid and caustic soda, as well as springs that work in humid air such as sulfur trioxide.Generally, passivation of galvanized coating can improve the protective performance of...
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Overview of spring surface treatment

日期: 2018-10-12
浏览次数: 259

The spring is often corroded by the surrounding medium in the process of manufacture, storage and use.As the spring works under the influence of the spring force, the spring force will change and lose its function after being corroded.Therefore, preventing the corrosion of the spring can guarantee the stability of the spring and extend its service life.

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.

If the metal on the surface of the spring simply reacts with the surrounding medium, causing corrosion of the spring is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.Overview of spring surface treatment

If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is in contact with an acid or a salt solution, which is an electrolyte. Due to defects or impurities on the surface of the spring, different potential differences are formed, so that the spring is constantly subjected to electrolytic corrosion.For example, the spring is in the humid atmosphere, because the water vapor in the atmosphere condenses into water film or water bead on the spring surface, and the corrosive gases in the atmosphere (such as sulfur dioxide and hydrogen sulfide in industrial waste gas or salt mist in the ocean atmosphere, etc.) dissolve in water film or water bead to form electrolyte.In addition, impurities or defects of the spring metal can also form electric levels with different potential differences, and the spring also produces electrolytic corrosion.These are electrochemical corrosion.

Chemical corrosion of springs is small and slow, while electrochemical corrosion is major and common.But generally speaking, chemical corrosion and electrochemical corrosion exist simultaneously.

Spring corrosion can be divided into medium corrosion, contact corrosion and stress corrosion according to its working environment or conditions.

Medium corrosion is the corrosion caused by the spring's contact with the corrosive medium, which generally causes corrosion damage to the whole spring.For example, springs on chemical equipment or Marine vessels are often corroded by the medium.

Contact corrosion is a kind of local corrosion caused by the long term contact between the spring and the metal with different electric potential.For example, corrosion of the end of a spring in contact with other metals.

Stress corrosion is a kind of corrosion under the joint action of stress and corrosive medium.It usually produces cracks in the section with large tensile stress and gradually expands, resulting in the spring break.The degree of stress corrosion is closely related to the type of spring material and surrounding medium.

In order to prevent the corrosion and damage of the spring, the surface treatment of the spring should be generally applied to cover the spring surface with a protective layer.

According to the nature of protective layer, the commonly used protective layer in engineering can be divided into:

1) chemical protective layer.By means of chemical reaction, a compact protective film is formed on the surface of the spring to prevent the corrosion of the spring. The chemical protective layer commonly used by the spring is oxidized (also known as blue or black) and phosphorized.

2) metal protective layer.There are many types of metal protective coatings.As far as springs are concerned, metal protective coatings are generally obtained by means of electroplating.Electroplating protection layer can not only protect the spring from corrosion, but also play a decorative role.Some electroplating metal protective layer can also improve the working performance of the spring, such as improving surface hardness, increasing wear resistance, improving thermal stability and preventing radiation corrosion.

The spring's metal protective layer is generally galvanized layer and cadmium plating layer.

3) non-metal protective layer.The protective coating is a coating of organic matter or minerals that is dipped or sprayed on the surface of the spring.

The materials that belong to this protective layer are paint, asphalt, paint, lubricating oil, plastics, paraffin, etc.

4) temporary protective layer.The protective layer mainly prevents the spring from corroding during processing or storage.

The commonly used temporary protective layer is dipped in wax, coated with antirust water, coated with antirust paper or peeling plastic.

Surface treatment of springs, regardless of the type of protective layer, should include two processes: pretreatment before surface treatment and surface treatment.


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