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Spring is the most commonly used component in the machinery and electronic products industry.

2018 - 07 - 14

Spring is one of the most commonly used parts in the mechanical and electronic products industry. It can produce very large elastic deformation when it is loaded, and this elastic deformation also transforms mechanical work or kinetic energy into deformation energy, which can unload the change of spring, and disappear and return to the original shape, finally, finally. Transformation of deformation energy into mechanical work or kinetic energy. With the continuous progress of the times, the application of spring is very wide, the automobile, computer, TV, pin, phone, cell phone and so on are u...

Summary of spring parameters and symbols (Part I)

2018 - 08 - 01

Core tips: elastic formula: F=kx, F for elastic, K for the stiffness coefficient, X for the length of the spring length, such as the length of the spring for example, to test a spring of 5N: 5N pull the stiffness coefficient of 100N/m spring, the spring is elongated 5cmF= KX, K is the stiffness coefficient (unit is Newton per meter), X is the spring elongation (unit is rice), this law is called Hooke's law.Elastic formula:F=kx, F is elastic, K is stiffness coefficient, X is spring stretch length.For example, to test a 5N spring:When a spring with a stiffness coefficient of 100N/m is pulled...

The development course of spring material (Part 3)

2018 - 08 - 14

(5) the development of spring steel wireAfter more than 100 years of development, the technology of spring steel has experienced lead hardened to oil quenching, and now it develops to induction hardening. Coupled with the continuous innovation and improvement of technology and equipment, the quality of varieties is constantly updated. The newly developed valves have been developed by induction heating and tempering with spring steel wire. It has been proved that the plastic, toughness, relaxation, fracture toughness, delayed fracture resistance, fatigue life and so on are all compared with oil...

How to protect the surface of the spring?

2018 - 08 - 27

Core tip: the surface of spring can be generally treated, such as blackening (blue), phosphating, electroplating, spray molding, etc. In recent years, the zinc chromium film dacroa DACROMET dacroa protective layer has excellent corrosion resistance, which is 710 times the corrosion resistance of the traditional electroplating layer, and there is no hydrogen embrittlement in the electroplating process. Generally, the surface of springs can be treated, such as blackening (blue), phosphating, electroplating, spray molding, etc. In recent years, the zinc chromium film "dacrom DACROMET da...

History of spring

2018 - 09 - 11

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...

The difference between compression springs,tension springs and torsion springs

2018 - 09 - 21

compression spring is under axial pressure of the spiral spring, it is used in the data section for more rounded, useful also rectangle and multi-strand steel rolled a travelling, spring is usually pitch, such as the shape of the compression spring are: cylindrical, conical, convex and concave and a small amount of noncircular, compression spring there is a certain gap between circle and circle, when under external load spring contraction deformation, deformation energy storage.The tension spring is a spiral spring that bears the axial tension.When there is no load, the stretch spring is usual...

The fixing (stabilization) of the spring

2018 - 10 - 08

The spring should ideally conform to hooke's law, that is, the relationship between stress and strain in the elastic range is linear.However, since the actual spring steel is a polyphase and polycrystalline material, there must be inconsistencies in composition, structure, elasticity, etc., and the stress and strain deviated from the linear relationship within the elastic range, which is called elastic incompleteness or anelastic.The phenomena such as elastic after effect, elastic lag, stress relaxation and elastic modulus decrease are produced.After tempering, the stabilization process ca...

Use the properties of the spring properly

2018 - 10 - 18

With the rapid development of technology, spring's figure is everywhere, playing an irreplaceable role in all walks of life.How to use the properties of the spring itself according to local conditions will be today's small talk about the content.Spring measuring functionWe know that, within the elastic limit, the extension (or contraction) of the stretching spring, compression spring, torsion spring, bending spring, spring and spiral spring is proportional to the force.A spring scale is made from the property of a spring.Spring compression functionObserving various electrical switches,...

Types of Springs and their Applications

2018 - 11 - 01

Springs are ubiquitous in all kinds of machines—from consumer products to heavy industrial equipment, take apart anything that involves a mechanism, and chances are, you’ll find a spring inside. Springs are storage devices for mechanical energy—think of them as analogous to batteries! The earliest spring-driven clocks appeared in the 1400s. Fast-forward some 600 years, you still have to charge the Apple Watch everyday, and it’s not nearly as fast as winding a clock…but I digress.My personal fascination with springs began with Slinkies and wind-up toys, and countless mechanical pencils were sac...

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Inspection content and specification for spring parts(part 2)

2018 - 07 - 28

Detection of geometric size of 6.1 compression springs6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is...

A brief history of the development of Hooke's law

2018 - 08 - 09

At first, during the experiment, Hooke found that the weight added to the spring was proportional to the elongation of the spring, and he tested his conjectures by many experiments. In 1678, Hooke wrote a spring paper, which introduced the results of experiments on elastic objects, laying the foundation for the development of material mechanics and elastic mechanics.Spring dynamometerIn the early nineteenth Century, under the premise of a lot of experimental work in the former, British scientist Thomas Yang summed up the research results of Hooke and others, pointing out that if the elongation...

Types of Springs and their Applications

2018 - 08 - 21

Analysis of deformation prevention measures for heat treatment of metal spring(part 1)

2018 - 09 - 07

There are two types of heat treatment deformation: one is the size change, the other two is the change of part geometry. Different methods of heat treatment, deformation and deformation prevention of parts size and geometry are also different.The longer the holding time and the higher the temperature are, the more carbon is dissolved into austenite and the larger the expansion of martensite is. The expansion of martensite is the largest, followed by upper bainite, and the volume change of lower bainite and troostite is very small. At low temperature tempering, martensite shrinks and the amount...

Spring machine regular maintenance and daily maintenance is very important

2018 - 09 - 19

Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency o...

Analysis of spring corrosion

2018 - 09 - 29

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...

Selection of spring material

2018 - 10 - 16

The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension ...

Proper use of the spring

2018 - 10 - 26

Please avoid the improper way of using (1) more than the use of the maximum compression (300000 back to the conditions, after a close with the use of a long) stress causing the wreck, close to close with the use of a long, can make the spring line department gradually close to that, because of the high spring constant change caused by load curve with high, nearly and produce high stress to make spring break, please do not use more than 300000 times.The use of the spring without prepressure due to the gap caused the spring up and down vibration caused the spring distortion, if there is prepress...

Precision metal spring

2019 - 12 - 23

Precision metal stamping is a cold-form manufacturing process that converts metal sheets into desired shapes—be it parts, components, or finished products—for a variety of applications. In metal fabrications shops or manufacturing operations, metal sheets, known as blanks, are fed through the tool and die surface of stamping presses to shape and shear the blanks into a finished three-dimensional object. Precision metal stamping services allow for mass production of complex parts in any quantity for nearly all industry. The automotive industry, in building and construction,...

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Testing spring residual stress

日期： 2018-10-10

浏览次数: 271

Daisy

Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.

Residual stress of the spring is usually obtained by the following two methods:

(1) X-ray detection method.X ray detection is a non-destructive testing method. This method can detect residual stress on specific surfaces and sites, but it has certain requirements for surface depth. In other words, only shallow surface can be detected, and the residual stress distribution at deep sites cannot be detected.However, the X-ray detection method is widely used in the detection of spring residual stress due to its reliable data collection, rapid measurement and automatic data processing. Testing spring residual stress

(2) mechanical detection method.The mechanical test method is a failure test test method. This method is a deformation method of material produced by dropping an appropriate corrosion solution on the surface of the tested spring and releasing residual stress on the dissolved surface.Adopt the

Methods: the residual stress is the average value of the dissolved surface. It can't detect the residual stress of a specific surface and site, but it is beneficial to detect the residual stress of the deeper site.

In recent years, the combination of the two methods is widely used in the residual stress testing equipment, which can improve the accuracy of the testing.

(3) detection principle.The principle of the X-ray detection method, when the surface of the multi-crystal encounters the X-ray, the specific X-ray will be diffracted from a specific crystal lattice.The difference of diffraction Angle can be obtained according to the state with or without strain, and then it can be calculated according to the longitudinal elastic modulus and poisson's ratio of the material.The mechanical testing method is the deformation of the material caused by the change of residual stress according to the dissolution of corrosion solution, as mentioned above.

last：The finish of the spring surfaceNext：Type of paint used on spring surfaces

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Constant Force Spring

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Compression Springs

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Spring wire materials

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When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless Steel SpringsStainless steel springs have low-stress relaxation and resist corrosion. They have good strength at moderate temperatures and are resistant to heat. Extension springs are most commonly made from stainless steel.Extension springs absorb energy and provide resistance to pulling. As the name suggests, an extension spring stretches as a load is applied to it. Applications for extension springs include carburetors, trampolines and farm machinery.Oil Tempered Spring WireOil tempered wire is cold drawn and heat treated before plating. Ideal as a general purpose spring wire, it is often us...

Compression spring,torsion spring,extension spring,wire forming spring

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springs are a mechanical part that use elasticity to work. Generally made of spring steel. It is widely used in machines and instruments to control the movement of machine parts, mitigate impact or vibration, store and store energy, measure force, etc.The spring is just an accumulator, it has the function of storing energy, but can not release the energy slowly, to achieve the release of this function should rely on the 'spring + large transmission ratio mechanism' to achieve, common in the mechanical table.The spring is widely used in the mechanical and electronic industry. The spring can produce a large elastic deformation under load and convert mechanical work or kinetic energy into deformation energy. After unloading, the spring's deformation disappears and returns to its o...