Detection of geometric size of 6.1 compression springs
6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.
6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is confirmed that the spring is upright. When the free height or length of the spring is greater than 500mm, the gauge is measured by ordinary steel tape and measured with vernier caliper or height gauge less than or equal to 500mm. When measuring with calipers, it is necessary to avoid excessive deformation caused by excessive clamping. The highest point or the longest point of the spring is the free height or free length of the spring.
Detection of the diameter of 6.1.3 spring: the spring in which the outer diameter and the size of the diameter are marked with the pattern, the spring with the diameter of the inner diameter is measured, the measured inner diameter is accurate, and the sample is marked with any more than one of the inner, middle and outer diameter of the spring, and the measured outer diameter is accurate. Except for special requirements for drawing, the size of the 1/4 ring at the two ends of the variable diameter spring shall be measured.
When measuring the diameter of the spring, the vernier calipers shall be used. One of the measuring paws should be contacted with the two reed rings at least, and the measuring paws should be kept perpendicular to the end ring plane. When the outer diameter is measured, the maximum point is measured. When the inner diameter is measured, the minimum point is determined. When the production of the spring is large, a special spring can be used to detect the sleeve or the axis of the heart. The quality of the end ring of the spring can be found by using the sleeve or the axis of the heart.
6.1.4 spring coil number detection: the number of springs is one - the same as visual inspection, when the total number of cycles is allowed.
When the error is less than or equal to 0.1 circle, it is detected with special measuring tool.
6.1.5 spring end clearance and end thickness detection: insert the feeler from the end gap, with the free passage. End thickness detection: insert the gauge into the gap of the spring with a feeler, and the end of the vernier caliper is perpendicular to the end, and the thickness of the end is measured.
6.1.6 spring pitch uniformity measurement: the total deformation of the spring is calculated according to the pattern, then the spring is placed on the load test machine to the specified amount of deformation, and the light is placed after the spring, and the normal pitch is judged according to the light transmittance.
6.1.7 spring pressure and height detection: press the spring on the load test machine and press it to measure its height.
6.1.8 spring surface detection: face grinding degree measurement: angle gauge to measure the grinding degree.
Detection of grinding surface roughness: it is permitted to compare and evaluate with other grinding surfaces tested.
6.1.9 spring perpendicularity test: the spring is placed vertically on the flat plate. In the non load state, the spring is rotating to the wide angle ruler one by one. The maximum gap between the spring end ring and the wide seat angle is found out (the end to the 1/2 circle is examined second adjacent circles), the size of the gap is measured with a tape measure, and the other end is measured after the end of the test.
The detection of the parallelism between the two ends of the 6.1.10 spring: the spring is placed vertically on the plate, and the indicator change of the surface of the end ring is measured with a dial indicator. The difference between the maximum and the minimum is the deviation of the parallelism between the rings at both ends of the spring.