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Production of spring

2018 . 10 . 25

419

Daisy

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spring process has to be cut off, a spring connected to several springs is separated into a single spring.Some important springs can add a blank height classification procedure before grinding the face t...

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Wire forming spring

2018 . 10 . 23

306

Daisy

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of elastic element widely used in the mechanical and electronic industry. When the spring is loaded, it can produce large elastic deformation and transform the mechanical work or kinetic energy into deforma...

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Working characteristics of compressure spring

2018 . 10 . 23

534

Daisy

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle fracture.Iii. extension spring fatigue fractureSpring fracture under cyclic loading.Iv. Hydrogen embrittlement, cadmium embrittlement and black embrittlement:Brittle break due to high conten...

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Surface treatment of springs

2018 . 10 . 22

351

Daisy

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

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We’ll be the exhibitor of Manufacturing world Japan 2018 in Tokyo from June 20-23.

2018 - 04 - 18

To develope the new customer and enhance the exist business relationship, we’ll be exhibiting at the 22th MechaniceComponents&Material Technology Expo(M-Tech) in Tokyo Japan from JUNE 20-23. Your visiting at that timeIs highly welcomed!

What is the salt spray test?

2018 - 07 - 26

Salt fog refers to the dispersion system composed of salt micro droplets in the atmosphere. It is one of the three defense series of artificial environment. Many enterprise products need to simulate the destructive nature of the marine surrounding climate to the products. The salt fog test is a simulation of this phenomenon, so the test equipment, salt fog test box, came into being.Salt fog can be divided into two categories, one is natural environmental exposure test, the other is artificial accelerated salt spray environmental test. The artificial simulated salt fog environment test is a kin...

Material and characteristics of spring

2018 - 08 - 08

The spring is often subjected to variable load or impact load. In order to ensure that the spring can work permanently and reliably, the material must have high elastic limit and fatigue limit. At the same time, it should have enough toughness and plasticity and good heat treatment.Spring materials and properties can be consulted in relevant manuals, specifications and standards (GB/T129.6-92, GB4357-89). The common spring steel is mainly:1: carbon spring steelThis kind of spring (such as 65, 70 steel, etc.) has the advantages of cheap price, convenient source of raw materials, low elastic lim...

Inspection content and specification for spring parts(part 7)

2018 - 08 - 20

8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliabi...

Analysis of deformation prevention measures for heat treatment of metal spring

2018 - 09 - 04

There are two types of heat treatment deformation: one is the size change, the other two is the change of part geometry. Different methods of heat treatment, deformation and deformation prevention of parts size and geometry are also different.The longer the holding time and the higher the temperature are, the more carbon is dissolved into austenite and the larger the expansion of martensite is. The expansion of martensite is the largest, followed by upper bainite, and the volume change of lower bainite and troostite is very small. At low temperature tempering, martensite shrinks and the amount...

Hardness testing method for tempering heat treatment

2018 - 09 - 17

Hard inspection method for chemical heat treatment and surface quenching and temperingSurface heat treatment is divided into two categories, one is chemical heat treatment and the other is surface quenching and tempering heat treatment. The hardness test method is as follows:1. Chemical heat treatmentChemical heat treatment is to make the workpiece surface infiltrate one or several chemical elements of the atom, thereby changing the workpiece surface chemical composition, organization and performance.After quenching and tempering, the surface of the workpiece has high hardness, wear resistance...

Matters needing attention when choosing custom spring

2018 - 09 - 27

In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users o...

Spring manufacturing process

2018 - 10 - 12

There are many ways of making spring, but the main forming part is cold forming and hot forming.In spring in the cold forming process, the spring mainly made by oil material toughening, lead bath quenching tempering spring wire, cold drawn wire, etc., using this kind of material in the manufacturing process of spring generally do not need special heat treatment and only requires the stress relieving, adopted by the spring design work stress and material performance.Spring cold forming process is generally suitable for special-shaped spring with small line diameter or more complicated shape, su...

Wire forming spring

2018 - 10 - 23

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...

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Summary of spring parameters and symbols (Part 2)

2018 - 08 - 01

The basic spring parameters of the spring:1. Spring wire diameter D: wire diameter of spring.2. The outer diameter of the spring D2: the maximum outer diameter of the spring.3. The inner diameter of the spring D1: the smallest outer diameter of the spring.4. The middle diameter of the spring is D: the average diameter of the spring. Their calculation formula is: D= (D2+D1) +2=D1+d=D2-d5, pitch T: except for the support ring, the distance between the two adjacent circles of the spring corresponds to the axial distance on the middle diameter of the spring, and is expressed by t.6, effective circ...

Inspection content and specification for spring parts(part 1)

2018 - 08 - 15

1, Test classificationA) First inspection;B) Quality consistency check.2, A spring group of groupsThe spring shall be inspected according to the batch. Each batch shall consist of the same material specifications, grades, melting furnace numbers and springs made under the same technological conditions.3, First test3.1 The inspection of the production of the spring first piece must be carried out according to the test or inspection items specified in the drawings, and the determination of qualified and unqualified shall be made. 3.2 The first piece of spring must be checked and recorded in...

Analysis of surface defects of carbon steel wire rod

2018 - 08 - 29

In view of the harm caused by the surface defects of high carbon steel wire rods, the surface defects of high carbon steel wire rods were systematically analyzed by means of surface pickling, metallographic analysis and scanning electron microscopy, the types of defects were determined, the causes of defects were analyzed, and the improvement measures were put forward. After the implementation of these measures, the surface defects of high carbon steel wire rods were basically eliminated. Surface quality defects. The conclusions are as follows: 1. The surface defects found in high carbon ...

Spring machine regular maintenance and daily maintenance is very important

2018 - 09 - 12

Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency o...

Properties of spring material

2018 - 09 - 22

1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is...

Type of paint used on spring surfaces

2018 - 10 - 09

The paint used for the spring coating is usually of the following types:(1) asphalt paint has good water resistance, moisture resistance and corrosion resistance, especially excellent acid resistance and good alkali resistance.But adhesion, mechanical strength, poor decorative performance.(2) phenolic paint can be divided into two types: primer and topcoat. Phenolic primer has strong adhesion, good rust resistance, but poor mechanical strength and gloss.Phenolic coating film is hard, gloss good, but poor weather resistance, easy to yellow.(3) alkyd paint alkyd paint film is tough, with strong ...

The manufacturing process of cold formed spring

2018 - 10 - 19

When the spring is made from materials that do not need to be hardened or tempered after forming, the process is spiral compression spring: rolling, de-stressed annealing, grinding of two ends, (shot blasting), (rectification), (de-stressed annealing), standing or strong pressure treatment, inspection, surface anti-corrosion treatment, packaging.Coil stretching spring: rolling, de-stress annealing, hook making, (cutting the tail), de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.Spiral torsion spring: rolling, de-stress annealing, torsion arm mak...

Coil extension, torsion spring manufacturing

2018 - 11 - 02

Cylindrical spiral spring structureThere are three types of cylindrical spiral spring:1. Cylindrical spiral compression spring1) spacing between springsLet the spring's pitch be p;The diameter of the spring wire is d;In the free state, there should be proper spacing between the circles.In order to make the spring still maintain a certain elasticity after compression, it is also necessary to ensure that there is a certain gap of 1 between each circle under the maximum load.The size of lens 1 is generally recommended to be: in addition 1=0.1d or greater than 0.2mm2) dead circleThe two ends o...

We’ll be the exhibitor of Manufacturing world Japan 2018 in Tokyo from June 20-23.

2018 - 04 - 18

Consultation

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86-755-28903526

Room 316,Building 4,Tusincere Science&Technology Park,QingChun Road,LongCheng Street,LongGang District, ShenZhen,China.

Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 139

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 139

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 84

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

Analysis of spring corrosion

作者： Daisy

发布时间： 2018 / 09 / 29

点击次数： 327

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

Development of special spring and material requirements

作者： Daisy

发布时间： 2018 / 09 / 28

点击次数： 197

The special-shaped spring contains spring clip, tension spring and torsion spring, and the generalized special-shaped spring also includes snake spring, corrugated spring, bar spring and other complicated springs.Special-shaped spring is the basic part with wide application range and multifarious variety in automobile, motorcycle, electric appliance and instrument products. Its quality and life directly affect the performance of main engine products.Hyundai has made it a key component.Over 90% of special-shaped springs at home and abroad are made of two kinds of materials: lead quenched carbon steel or cold hardened austenite stainless steel. They do not need quenching, but need low temperature tempering after winding, which can not only eliminate the residual stress in the process of cold...

Automatic spring winding process

作者： Daisy

发布时间： 2018 / 09 / 28

点击次数： 87

The diameter of wire wound by automatic spring machine is 0.2-3mm, and the adjustment process is as follows:1. Calibrate the feeding roller and winch to fit the diameter of steel wire and install the pitch wedge and cutting knife.2. Insert the steel wire into the spring machine and press the pressure plate and feeding roller.3. Adjust the distance of winding xiao zi, control the diameter of spring, and adjust the pitch wedge and xiao zi Angle to control the spring pitch and parallel head.4. Install an appropriate cutter, adjust the feeding CAM according to the spring expansion length, cut off the CAM, and adjust the pitch wedge CAM according to the effective number of turns.5. Aim the cooling liquid nozzle at the work object and install the baffle to prepare for winding.6. Spring process: ...

Matters needing attention when choosing custom spring

作者： Daisy

发布时间： 2018 / 09 / 27

点击次数： 64

Spring not in place and failure reasons

作者： Daisy

发布时间： 2018 / 09 / 27

点击次数： 77

In the actual work, we often encounter that the spring cannot push the moving object to the set position, that is to say, the length of the spring's computational freedom becomes shorter.The main reason is that there is no initial compression, that is, a spring is made into a spring, which is compressed to its compression height or to its compression height (if necessary) with a greater force, and cannot be restored to its original free length upon release.Its shortened quantity is called "initial compression quantity".After repeating 3-6 times of compression, the length is no longer shortened, that is, the spring is "positioned".The spring is permanently deformed after initial compression.In practice, the spring should maintain its working length even if it is subj...

Spring material selection method

作者： Daisy

发布时间： 2018 / 09 / 26

点击次数： 128

The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension springs, should be preferentially used steel wire, cold-drawn steel wire such as strengthened steel wire, lead bath and oil hardened tempered steel wire, which has higher strength and good surface qua...

Working characteristics of pressure spring

作者： Daisy

发布时间： 2018 / 09 / 26

点击次数： 74

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle fracture.Iii. extension spring fatigue fractureSpring fracture under cyclic loading.Iv. Hydrogen embrittlement, cadmium embrittlement and black embrittlement:Brittle break due to high content of impur...

Characteristics of torsion springs for spring equipment

作者： Daisy

发布时间： 2018 / 09 / 25

点击次数： 76

Torsion spring is a mechanical force storage structure, mainly used in ancient crossbow guns and other crossbow.The torsion spring accumulates the force through the twist or rotation of the elastic material with a relatively soft and pliable material, and makes use of it so that the projectile has certain mechanical energy.The modern torsion spring torsion bar is made of excellent elastic steel, and the form is also changed a lot, including the wire on the inner surface of the mechanical watch, the power spring in the toy gyroscope gun, as well as the torsion bar in the tank and car.Small size of the torsion bar torque large, as a vehicle shock absorber tool better.Torsion spring is a relatively high precision spring accessories, production of torsion spring with normal spring machine...

Working characteristics of pressure spring

作者： Daisy

发布时间： 2018 / 09 / 25

点击次数： 71

Nowadays, with the development of science and technology, spring has become a very important hardware accessory in our life. Different products use different springs, and the longest used springs can be roughly divided into: pull spring, twist spring, press spring, disc spring and plate spring.The following features of a very practical tension spring:Many different products or hooks are used to guarantee the source of the tension of the tension spring. The tension spring works in the opposite way to the compression spring. The tension spring works in the opposite way when stretching or pulling.The tension spring is usually stretched to a certain extent, even when there is no load at all, and this initial tension determines the tightness of the tension spring without any load at all.The gre...

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