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Spring-shot technology requirements

2018 . 10 . 19

411

Daisy

1、 preparation before peening1) the size and surface roughness before spring-shot blasting should meet the requirements of the pattern, except for special instructions (if it is necessary to reprocess the shot blasting surface).2) the spring shall complete the prescribed heat treatment before shot peening.3) the non-destructive test of the spring shall be completed before the shot peening treatment, or after the shot peening if there is special requirement.4) the surface of the spring to be sprayed should be clean, dry and free of oil.2、 treatment after shot peening1) the heating temperature of the spring parts shall not exceed 250~E, and the heating temperature of the spring parts shall not exceed 400~C for stainless steel.2) the spring after shot peening is allowed to be modified mechani...

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Use the properties of the spring properly

2018 . 10 . 18

393

Daisy

With the rapid development of technology, spring's figure is everywhere, playing an irreplaceable role in all walks of life.How to use the properties of the spring itself according to local conditions will be today's small talk about the content.Spring measuring functionWe know that, within the elastic limit, the extension (or contraction) of the stretching spring, compression spring, torsion spring, bending spring, spring and spiral spring is proportional to the force.A spring scale is made from the property of a spring.Spring compression functionObserving various electrical switches, it is found that one of the two contacts of the switch must have a spring in the head to ensure that the two heads are in close contact and conduct well.If the contact is not good, the resistance at ...

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Points to note when using a extension spring

2018 . 10 . 18

291

Daisy

For a long time, the shape and performance of the extension spring will change. If the extension spring is always in a certain situation, it may change its quality due to external conditions.Generally, there are the following situations:I. wear of extension spring :Wear can be divided into abrasive, fatigue and corrosion wear fracture.Ii. Brittle fractureThe majority of spring break belongs to brittle fracture.Plastic fracture is possible only when the working temperature is high.In engineering, fatigue fracture, stress corrosion fracture and hydrogen embrittlement fracture are called brittle fracture.Iii. Tensile spring fatigue fractureSpring fracture under cyclic loading.Iv. Hydrogen embrittlement, cadmium embrittlement and black embrittlement:Brittle break due to high content of impurit...

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The chemical protective layer of the spring

2018 . 10 . 17

301

Daisy

A compact protective film is formed on the surface of the spring by chemical reaction to prevent the corrosion of the spring.Generally, oxidation treatment and phosphating treatment are used.Oxidation treatment and phosphating treatment have low cost and high production efficiency. Generally, spring manufacturers adopt oxidation treatment as corrosion prevention treatment.1.Oxidation treatment of steel is also known as bluing, blackening and boiling black.After oxidation treatment, the surface of the spring produces protective magnetic iron oxide, which is generally blue or black or sometimes dark brown.The color depends on the surface state of the spring, the chemical composition of the spring material and the oxidation process.The methods of oxidation treatment include alkaline oxidation...

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Testing spring residual stress

2018 - 09 - 19

Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually ...

Metal spring plays an important role in safety valve

2018 - 09 - 29

The spring relief valve is mainly composed of spool, seat, stem, spring and adjusting screw.The relief valve mainly USES spring force to press the spool on the seat.When the boiler pressure exceeds the pressure exerted by the spring on the upper part of the spool, the spool and stem are lifted and steam is discharged.When the boiler pressure is lower than the spring pressure acting on the upper part of the spool, the spool falls on the seat and the boiler stops discharging steam.The spool is a cone with a slight protrusion around the edge of the spool.When the steam opens the valve core, the e...

Definition and classification of spring steel

2018 - 10 - 16

A, definitions,Spring steel refers to the steel specially used to make spring elastic elements due to its elasticity in the quenching and tempering states.The elasticity of steel depends on its elastic deformation capacity, that is, within the specified range, the elastic deformation capacity makes it bear a certain load, and no permanent deformation occurs after the load is removed.Spring steel shall have excellent comprehensive performance, such as mechanical properties (especially elastic limit, strength limit and yield ratio), anti-elastic and anti-elastic properties (i.e. anti-elastic and...

Compression spring

2018 - 10 - 26

Most widely used, in manufacturing, the spiral wound into a separate ring, so that each ring gap (pitch), so that force contraction, to maintain tension to the two ends.When under the maximum load, it cannot be completely compressed, and the gap must be kept between effective turns to avoid friction or other material embedding, causing fatigue damage.The free length of the spring should be equal to the solid length of the spring plus the gap and the amount of deformation.To increase the contact surface of the compression spring, the surface should be ground to obtain 60~80% contact surface.Its...

The passivation process for springs

2019 - 12 - 30

1、What is Passivation?As a post-fabrication method, passivation is intended to maximize the natural corrosion resistance of stainless steel. Stainless steel is a steel alloy that contains a minimum of 10.5% chromium content by mass and along with a number of other alloys. When stainless steel is newly formed it needs to be cleaned of lubricants, oils, greases and other substances used in its fabrication. Once the steel has been cleaned it must be passivated. Passivation is a process that treats metal surfaces with an acid solution to make the surface corrosion resistant.Passive to atmospheric ...

Each of these types can be further characterized.

2018 - 04 - 18

We can look at the relationship between the force applied to a spring and its resulting displacement. Again, there are three classes of springs: linear (or constant rate) springs, variable rate springs, and constant force springs.Linear springsLinear springs obey Hooke’s Law (F=k*x), which means that the force needed to extend or compress such a spring by distance x is proportional to the distance, as long as the force doesn’t exceed the elastic limit of the spring. Torsion springs obey an analogous version of Hooke’s Law (F=k*θ, where θ is an angle). In both cases, k is the spring rate, and i...

Inspection content and specification for spring parts(part 5)

2018 - 07 - 30

Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion sp...

History of spring

2018 - 08 - 13

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...

Each of these types can be further characterized.

2018 - 08 - 24

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What is the fall of autumn?

2018 - 08 - 07

What is the fall of autumn?The fall of autumn, the thirteenth throttle of the twenty-four solar calendar in the lunar calendar, is the first throttle of autumn, marking the official start of the season of Meng Qiu: "autumn" means the summer to cool. By the beginning of autumn, the Chinese parasol trees began to shed their leaves. From the point of view of writing, the word "Qiu" is composed of grass and fire characters. Autumn is a transitional season from hot to cool and then from cold to cold.The fall of autumn, July. A word can be found in spring. Autumn is the same.At t...

Inspection content and specification for spring parts(part 6)

2018 - 08 - 17

8, detection of fatigue property and relaxation rate of spring8.1 spring fatigue performance testing requirements: the spring that bears the variable load is in the internal quality of the enterprise.Quantity control, user inspection, new product certification, certification, industry sampling and process adjustment.In the ring section, the fatigue performance must be tested. The testing method can be tested by fatigue life testThere are two kinds of certificate test or reliability evaluation test, but they are classified and certified for products.Reliability evaluation test must be adopted t...

Analysis of deformation prevention measures for heat treatment of metal spring

2018 - 09 - 04

There are two types of heat treatment deformation: one is the size change, the other two is the change of part geometry. Different methods of heat treatment, deformation and deformation prevention of parts size and geometry are also different.The longer the holding time and the higher the temperature are, the more carbon is dissolved into austenite and the larger the expansion of martensite is. The expansion of martensite is the largest, followed by upper bainite, and the volume change of lower bainite and troostite is very small. At low temperature tempering, martensite shrinks and the amount...

Hardness testing method for tempering heat treatment

2018 - 09 - 17

Hard inspection method for chemical heat treatment and surface quenching and temperingSurface heat treatment is divided into two categories, one is chemical heat treatment and the other is surface quenching and tempering heat treatment. The hardness test method is as follows:1. Chemical heat treatmentChemical heat treatment is to make the workpiece surface infiltrate one or several chemical elements of the atom, thereby changing the workpiece surface chemical composition, organization and performance.After quenching and tempering, the surface of the workpiece has high hardness, wear resistance...

Matters needing attention when choosing custom spring

2018 - 09 - 27

In order to make it convenient for customers to buy and custom spring, some brief introduction about spring and specification parameters are summarized as follows:The common spring can be classified as: stretching spiral spring, compression spiral spring and torsion spiral spring.Among them, stretch and compression springs are mostly produced in quantity, with complicated specifications but suitable for slight modifications. If a small amount of springs is needed and the characteristics of springs are not critical, they can be purchased easily in the market with a higher unit price.The users o...

Spring manufacturing process

2018 - 10 - 12

There are many ways of making spring, but the main forming part is cold forming and hot forming.In spring in the cold forming process, the spring mainly made by oil material toughening, lead bath quenching tempering spring wire, cold drawn wire, etc., using this kind of material in the manufacturing process of spring generally do not need special heat treatment and only requires the stress relieving, adopted by the spring design work stress and material performance.Spring cold forming process is generally suitable for special-shaped spring with small line diameter or more complicated shape, su...

Wire forming spring

2018 - 10 - 23

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...

Torsion Spring Performance

2019 - 12 - 16

Put simply, the most important factors of torsion spring performance are spring rate deflection, load capacity, and wind. In a torsion spring, spring rate accounts for the return of angular torque per unit of angular displacement. Deflection is the amount that the spring resists pressure before overstressing itself and becoming damaged (bent), and the wind is simply how the spring is wound, be it right (clockwise), left (counterclockwise), or with double torsion.torsion springThe following is the necessary information of a torsion spring:(1) control diameter: (a) outer diameter, (b) ...

Manufacturing of Springs

2018 - 04 - 18

Springs can also be classified by how they’re made. The first spring that comes to most people’s minds is probably a metal coil spring, also known as a helical spring. However, there are many other types. Even an elastic band can be considered a variable rate spring, since it stores mechanical energy.Coil SpringsLightweight coil springs are made by forming metal wires on an CNC coiling machine. The multi-axis CNC control allows you to create variable pitches and end conditions only limited by your imagination. Springs that come off the coiling machines do not have springy properties. They need...

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 140

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 139

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 84

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

How to choose spring wire

作者： Daisy

发布时间： 2018 / 09 / 18

点击次数： 74

1) make it clear whether to use raw drawn steel wire or lead hardened steel wire;2) propose the requirements of steel wire diameter, strength grade (group) and standard number (select according to table 1.1);3) if there are special requirements such as strength and diameter allowable error, etc. (standard parameters are in parts 2 and 3);4) special packaging and marking requirements (see 1.4);5) carbon steel spring suitable for long-term work under the condition of temperature 121 ℃, highest working temperature should be chosen alloy spring steel.3 special needsShaped cross section: square, rectangle, hexagonal, etc.Annealing treatment: suitable for large deformation and plasticity, such as flattening and triangulation.Stabilization treatment: the steel wire will be straightened after bein...

Hardness testing method for tempering heat treatment

作者： Daisy

发布时间： 2018 / 09 / 17

点击次数： 80

Knowledge of metal structure and heat treatment

作者： Daisy

发布时间： 2018 / 09 / 17

点击次数： 75

(1) metal tissue1. Metal: it has good thermal and electrical conductivity with opaque and metallic luster, and its electrical conductivity decreases with the increase of temperature, and it is rich in ductility and malleability.A solid (or crystal) in which the atoms of a metal are regularly arranged.2. Alloy: a substance which is composed of two or more metals or metals and non-metals and has metal properties.3. Phase: components with the same composition, structure and performance in the alloy.Solid solution: an atom (compound) of one (or several) element dissolves into the lattice of another element, while a solid metal crystal of the lattice type of the other element remains.5. Solid solution strengthening: as solute atoms enter the gap or junction of solvent lattice, the lattice is di...

Study on factors influencing decarburization of 55SiCr surface of spring steel during heating

作者： Daisy

发布时间： 2018 / 09 / 14

点击次数： 105

55SiCr is the high-grade steel used for automobile suspension springs. The suspension springs bear the reciprocating compression motion in the process of automobile driving, and play the role of buffer and shock absorption, which has high requirements on the performance of steel.Decarburization is one of the main problems in the hot processing of spring steel. Decarburization of spring steel surface will seriously damage the fatigue performance of spring, especially when the total decarburization of ferrite occurs on spring steel surface, the fatigue limit of spring can be reduced by 50%.At present, studies on decarburization of spring steel surface mainly focus on two influencing factors of heating temperature and heating time, while studies on the effect of heating furnace atmosphere on ...

Method for improving heat treatment performance

作者： Daisy

发布时间： 2018 / 09 / 14

点击次数： 51

Manufacturers of heat treatment furnaces are adopting new features designed to improve the overall temperature distribution of their equipment: with improved ambient flow patterns, carefully designed energy and dynamic densities have brought very useful working capabilities.Process consistency is a major issue for aerospace (typically, Nadcap and AMS2750 U.S. army standards) and automotive (TS16949 test equipment) customers, and compatibility with more acceptable standards is building confidence between heat treatment equipment manufacturers and customers.This is especially true when the heat treatment furnace design matches the design of the expert process control system.Eurotherm already has a unique knowledge of aviation and automotive heat treatment specifications.These knowledge and s...

Introduction of heat treatment process -- surface quenching

作者： Daisy

发布时间： 2018 / 09 / 13

点击次数： 75

The surface of steel is hardenedIn some parts, the surface layer of the workpiece bears higher stress than the core under the action of alternating loads such as torsion and bending and impact loads.In the case of friction, the surface layer is also constantly worn. Therefore, high strength, high hardness, high wear resistance and high fatigue limit are put forward for some surface layer of parts. Only surface strengthening can meet the above requirements.Because surface quenching has the advantages of small deformation and high productivity, it is widely used in production.According to different heating methods, surface quenching mainly includes induction heating, flame heating and electric contact heating.Quench by induction heatingInduction heating is to use electromagnetic induction to...

Method of spring-surface paint

作者： Daisy

发布时间： 2018 / 09 / 12

点击次数： 90

There are many methods of construction of paint, most of which are used for springs in the following ways:(1) dip coating method dip coating method is to dip the spring into the paint groove, and then take out, and let the excess paint on the surface drip naturally. After drying, it is covered with paint film on the surface of the spring.The dip-coating method has high production efficiency and can be applied to mechanization and automation production.But the paint volatilizes quickly, the paint that contains heavy quality pigment and two component paint material (amine solidify epoxy paint, polyurethane paint etc.) should not be used.Dip coating film is not smooth enough, easy to produce thin and thick, edge flow.(2) spraying method spraying is to use the spray gun to spray the paint into...

Spring machine regular maintenance and daily maintenance is very important

作者： Daisy

发布时间： 2018 / 09 / 12

点击次数： 65

Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency of production. At this time, we should pay attention to the maintenance of the machine parts. Some seriously worn parts should be replaced in time.In the process of use, the inner part of the spring ma...

Vibration damping spring is a commonly used elastic element

作者： Daisy

发布时间： 2018 / 09 / 11

点击次数： 54

Vibration damping spring is a common elastic component, which is widely used in various vibration equipment and automobile manufacturing industries. It has the advantages of good stability, low noise, good isolation effect and long service life.Compression springs, rubber springs, composite springs, air bag springs are vibration - reducing springs.Vibration damping spring can be divided into: wire compression spring, rubber spring, compound spring, rubber air spring, etc.Steel wire compression spring is a spiral spring under pressure, it USES the material section is mostly circular, also USES the rectangle and the multi-strand steel entangle to coil.Spring is commonly pitch, such as the shape of the compression spring are: cylindrical, conical, convex and concave and a small amount of rubb...

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