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Measures to improve spring mass

2018 . 10 . 15

392

Daisy

(1) deformation heat treatment -- the combination of deformation reinforcement and heat treatment enhancement to further improve the strength and toughness of steel.Heat treatment of deformation has high, medium and low temperature.The high temperature deformation heat treatment is to produce the deformation immediately after the austenitic state at a stable distance, or can be combined with forging or hot rolling, that is, quenching immediately after hot forming.The deformation heat treatment has been applied to automobile plate spring production.(60 si2mn)(2) isothermal quenching of spring -- isothermal quenching can be adopted for springs with small diameter or sufficient permeability. It can not only reduce deformation, but also improve strength and toughness. It is better to conduct a...

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Spring manufacturing process

2018 . 10 . 12

388

Daisy

There are many ways of making spring, but the main forming part is cold forming and hot forming.In spring in the cold forming process, the spring mainly made by oil material toughening, lead bath quenching tempering spring wire, cold drawn wire, etc., using this kind of material in the manufacturing process of spring generally do not need special heat treatment and only requires the stress relieving, adopted by the spring design work stress and material performance.Spring cold forming process is generally suitable for special-shaped spring with small line diameter or more complicated shape, such as line diameter less than 15mm, various kinds of snap, pull, twist spring, convex, concave and arc spring, etc.The cold forming process is simple and avoids the deformation and decarburization of ...

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Overview of spring surface treatment

2018 . 10 . 12

286

Daisy

The spring is often corroded by the surrounding medium in the process of manufacture, storage and use.As the spring works under the influence of the spring force, the spring force will change and lose its function after being corroded.Therefore, preventing the corrosion of the spring can guarantee the stability of the spring and extend its service life.The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, causing corrosion of the spring is called chemical corrosion.For example, the spring is oxidized in the particu...

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Type of paint used on spring surfaces

2018 . 10 . 11

403

Daisy

Type of paint used on spring surfacesThe oxidation treatment of the spring (also known as bluish, blackened, cooked black, etc.) is mainly used to prevent the corrosion of the spring, and also to make the spring appearance bright.Oxidation treatment methods include: alkaline oxidation, alkali free oxidation and electrolytic oxidation.Spring oxidation treatment is often alkaline oxidation treatment, in the presence of oxidants (such as sodium nitrite) in caustic sodium solution.As the solution approaches the boiling point, the iron on the surface of the spring dissolves and forms sodium ferrite and sodium ferrite, which is then made of ferrous ironSodium sulfate interacts with sodium ferrite to form magnetic iron oxide (Pe3O4), or oxide film, with a thickness of about 0.5-1.5 microns.The co...

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Wire forming spring

2018 - 08 - 25

Wire forming spring is a mechanical part that uses elasticity to work. It is usually made of spring steel. It is used to control the movement of machine parts, to mitigate impact or vibration, to store energy and to measure the magnitude of force. It is widely used in machines and instruments.The spring is just an accumulator. It has the function of storing energy, but it can not release the energy slowly. To realize the function of releasing slowly, it should be realized by "Spring + large transmission ratio mechanism", which is common in the mechanical meter.Spring is a kind of ela...

How to prevent cracks at the ends of spring grinding

2018 - 09 - 10

Spring grinding is easy to produce cracks at the end of the tightness, and directly affect the verticality of the spring, load and free length size, so the general grinding process of spring should be carried out after stress relief tempering. Eliminate the residual stress of steel wire cold drawing to prevent the generation of end gap cracks.The main factors that affect the quality of springs in grinding are as follows:(1) The grinding wheel should be selected reasonably; (2) the control of the bevel angle of the end ring; (3) a certain number of special measuring tools should be equipped to ...

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion accordi

2018 - 09 - 20

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...

How to clean stainless steel spring

2018 - 09 - 30

Washing method according to the surface state:General notice when washing, please pay attention not to scratch the surface to avoid the use of bleaching ingredients and abrasive solution, steel wire ball (brush roller ball), grinding tools, etc. In order to remove the washing liquid, wash the surface with clean water at the end of washing.Surface condition and washing methodDirt and scale removal - wash with soap, mild detergent or warm water.Label and film -- scrubbing with warm water and weak detergent;Binder ingredients - use alcohol or organic solutions;Contamination of fats, oils, lubrica...

The chemical protective layer of the spring

2018 - 10 - 17

A compact protective film is formed on the surface of the spring by chemical reaction to prevent the corrosion of the spring.Generally, oxidation treatment and phosphating treatment are used.Oxidation treatment and phosphating treatment have low cost and high production efficiency. Generally, spring manufacturers adopt oxidation treatment as corrosion prevention treatment.1.Oxidation treatment of steel is also known as bluing, blackening and boiling black.After oxidation treatment, the surface of the spring produces protective magnetic iron oxide, which is generally blue or black or sometimes ...

Torsion spring

2018 - 10 - 29

The torsion spring is divided into single torsion spring and double torsion spring. The spring is usually inserted into the pin or shaft. When external force is applied, a torsion force is generated according to the shaft center of the spring to make the spring coiled tightly or loose.Double - twist spring is divided into external double - twist and internal double - torque spring.The loops are either closely encircled or separately encircled to allow for a load of torque (at right angles to the spring axis).The end of the spring can be wound into a hook or straight twist arm.The following is ...

Spring wire materials

2020 - 01 - 06

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless Steel SpringsStainless steel springs have low-stress relaxation and resist corrosion. They have good strength at moderate temperatures and are resistant to heat. Extension springs are most commonly made from stainless steel.Extension springs absorb energy and provide resistance to pulling. As the name suggests, an extension spring stretches as a load is applied to it. Applications for extension spr...

The position and future of the spring in the manufacturing industry

2018 - 07 - 13

Although the spring industry is a small industry in the whole manufacturing industry, its role must not be underestimated. The industrial manufacturing industry and the automobile industry in the country should accelerate the development, and the spring industry, as one of the basic parts and parts, needs to have a development over the early stage to adapt to the rapid development of the country's whole industry. In addition, the expansion of the spring product variety and the improvement of the quality level are also the needs of the replacement of machinery and equipment and the imp...

Inspection content and specification for spring parts(part 7)

2018 - 07 - 31

8.3.3 test machine should have the following functions: test time or preset function;Dynamic timing or counting function; test amplitude display or control function; automatic stop function.Evaluation of 8.4 spring fatigue test results8.4.1 fatigue life determination: under a given failure condition, the measured spring reachesThe maximum cycle number is the fatigue life of the spring.Verification of 8.4.2 fatigue life: if the number of cycles is tested, if the spring does not failThe validation test proved that the test was passed.8.4.3 reliability verification: according to the given reliabi...

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Manufacturing of Springs

2018 - 08 - 08

Springs can also be classified by how they’re made. The first spring that comes to most people’s minds is probably a metal coil spring, also known as a helical spring. However, there are many other types. Even an elastic band can be considered a variable rate spring, since it stores mechanical energy. Coil SpringsLightweight coil springs are made by forming metal wires on an CNC coiling machine. The multi-axis CNC control allows you to create variable pitches and end conditions only limited by your imagination. Springs that come off the coiling machines do not have springy properties. They nee...

History of spring

2018 - 08 - 21

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...

Production of spring

2018 - 09 - 06

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spr...

Penetration testing of springs

2018 - 09 - 18

Osmosis detection will be the basic principle of the spring of dip coating (penetrant) some penetration ability of the solution, the infiltration of surface defects, and then to remove excess penetrant, appeared in the surface layer of the tu yi agent again, at this point defects remaining in the penetrant sucked out, under the purple pay-off (fluorescence) observation or direct observation, can be found that the existence of defects.Osmotic detection can be used for the detection of ferromagnetic springs as well as non-ferromagnetic materials such as copper alloy and austenitic stainless stee...

Development of special spring and material requirements

2018 - 09 - 28

The special-shaped spring contains spring clip, tension spring and torsion spring, and the generalized special-shaped spring also includes snake spring, corrugated spring, bar spring and other complicated springs.Special-shaped spring is the basic part with wide application range and multifarious variety in automobile, motorcycle, electric appliance and instrument products. Its quality and life directly affect the performance of main engine products.Hyundai has made it a key component.Over 90% of special-shaped springs at home and abroad are made of two kinds of materials: lead quenched carbon...

Surface treatment of stainless steel spring

2018 - 10 - 15

There are three ways to use stainless steel spring to remove oil and oxide skin:1. Immerse the stainless steel spring into the plastic container with the metal cleaning agent A diluted with water (the proportion of cleaning agent A and water dilution is 1:1 or 1:2), and the time should be as follows: the spring surface should be free from oil and oxide skin to restore the metal color. The soaking time should not be too long.So stainless steel spring surface has matte effect.2. In the ultrasonic equipment, the proportion of cleaning agent and water is about 1:30. It is advisable to restore the ...

Metal spring plays an important role in safety valve

2018 - 10 - 25

The spring relief valve is mainly composed of spool, seat, stem, spring and adjusting screw.The relief valve mainly USES spring force to press the spool on the seat.When the boiler pressure exceeds the pressure exerted by the spring on the upper part of the spool, the spool and stem are lifted and steam is discharged.When the boiler pressure is lower than the spring pressure acting on the upper part of the spool, the spool falls on the seat and the boiler stops discharging steam.The spool is a cone with a slight protrusion around the edge of the spool.When the steam opens the valve core, the e...

Medical springs

2019 - 12 - 23

Medical springs are an important component in the manufacturing of devices and equipment used throughout the medical industry. The three main types of springs used in medical devices—compression, torsion, and extension—and each serve a valuable purpose in varying types of equipment, large and small.Springs are devices that store mechanical energy. Though they are relatively simple in design, they are ubiquitous components in all kinds of devices and machines in a wide range of products from medical devices and equipment to consumer goods and heavy industrial equipment. Nearly anythin...

Inspection content and specification for spring parts(part 2)

2018 - 07 - 28

Detection of geometric size of 6.1 compression springs6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is...

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 141

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 139

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 84

What is the cleaning and cleaning of stainless steel springs?

作者： nelson

发布时间： 2018 / 09 / 03

点击次数： 72

In order to remove the detergent, wash the surface with clean water at the end of washing.Surface condition and washing methodDust and easy to remove dirt - wash with soap, weak lotion or warm water.Label and film: scrub with warm water and weak detergent.Binder composition - using alcohol or organic solution;Fat, oil, lubricating oil contamination - with a soft cloth or paper after drying with a neutral detergent or ammonia solution or special detergent to wash;Bleaching agent and seed acid adherence - immediately rinse with water, soak in ammonia or neutral soda solution, then wash with neutral detergent or warm water;Adhesion of organic carbides - soak in a hot neutral detergent or ammonia solution and then wash with a detergent containing a weak abrasive.Fingerprints dry with alcohol o...

Steps of hardware spring pressure test

作者： nelson

发布时间： 2018 / 09 / 03

点击次数： 104

The spring pressure test of metal springs usually uses electronic digital spring tension and compression testing machine. Electronic digital spring tension and compression testing machine is a special instrument for testing the deformation and load relationship characteristics of tension and compression springs. It is suitable for testing the working load of the tension and compression spring under a certain working length, and also for testing the elastic load of elastic devices such as rubber and spring.The pressure test of metal springs is generally divided into the following steps:1. Compress the spring to the test load once before the formal test. When the test load is heavier than the pressure and the load, the test load is the pressure and the load, but the maximum pressure and the ...

Causes and preventive measures of quenching cracks

作者： nelson

发布时间： 2018 / 08 / 31

点击次数： 134

1. Shape effect is mainly caused by design factors, such as small fillet R, inappropriate location of acupoints, poor cross-sectional transition. 2. Overheating (overheating) is mainly caused by improper temperature control or running temperature, excessive process setting temperature, uneven furnace temperature and other factors. Preventive measures include overhaul, calibration of temperature control system, correction of process temperature, the addition of pad iron between the workpiece and furnace floor, etc.3. Decarbonization is mainly caused by overheating (or overburning), unprotected heating of air furnace, small machine surplus, residual decarbonization layer of forging or preparatory heat treatment, etc. The preventive measures are controlled atmosphere heating, salt bath h...

Review spring drawings, which items should be examined?

作者： nelson

发布时间： 2018 / 08 / 31

点击次数： 49

Spring drawings should be audited as follows: geometric parameters audit; physical parameters audit; technical conditions audit.(1) geometric parameters include material size, spring diameter, spring coil number, free height, spring rotation and so on.(2) physical parameters include load, stiffness, theoretical value of deformation, tolerance and so on.(3) Technical conditions include geometric tolerance, heat treatment process requirements, surface treatment, elastic compression treatment and shot peening treatment.

Steps of hardware spring pressure test

作者： nelson

发布时间： 2018 / 08 / 30

点击次数： 36

Analysis of surface defects of carbon steel wire rod

作者： nelson

发布时间： 2018 / 08 / 29

点击次数： 210

In view of the harm caused by the surface defects of high carbon steel wire rods, the surface defects of high carbon steel wire rods were systematically analyzed by means of surface pickling, metallographic analysis and scanning electron microscopy, the types of defects were determined, the causes of defects were analyzed, and the improvement measures were put forward. After the implementation of these measures, the surface defects of high carbon steel wire rods were basically eliminated. Surface quality defects. The conclusions are as follows: 1. The surface defects found in high carbon steel wire rods are mainly related to rolling folding and hot scratch. The main measures are to adjust the gap between the rolls of the middle rolling mill and the reducing sizing mill RSM, to repair ...

Production of spring

作者： nelson

发布时间： 2018 / 08 / 28

点击次数： 53

How to protect the surface of the spring?

作者： nelson

发布时间： 2018 / 08 / 27

点击次数： 79

Core tip: the surface of spring can be generally treated, such as blackening (blue), phosphating, electroplating, spray molding, etc. In recent years, the zinc chromium film dacroa DACROMET dacroa protective layer has excellent corrosion resistance, which is 710 times the corrosion resistance of the traditional electroplating layer, and there is no hydrogen embrittlement in the electroplating process. Generally, the surface of springs can be treated, such as blackening (blue), phosphating, electroplating, spray molding, etc. In recent years, the zinc chromium film "dacrom DACROMET dacroa protective layer" has excellent corrosion resistance, which is 7-10 times the corrosion resistance of traditional electroplating layer, and there is no hydrogen embrittlement of electroplati...

History of spring

作者： nelson

发布时间： 2018 / 08 / 25

点击次数： 44

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