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Penetration testing of springs

2018 . 10 . 22

182

Daisy

Osmosis detection will be the basic principle of the spring of dip coating (penetrant) some penetration ability of the solution, the infiltration of surface defects, and then to remove excess penetrant, appeared in the surface layer of the tu yi agent again, at this point defects remaining in the penetrant sucked out, under the purple pay-off (fluorescence) observation or direct observation, can be found that the existence of defects.Osmotic detection can be used for the detection of ferromagnetic springs as well as non-ferromagnetic materials such as copper alloy and austenitic stainless steel springs.(1) oil immersion test can be used for spring whose diameter of wire is greater than 8mm.The spring that has been cleaned on the surface is immersed in kerosene, or the mixture of 50% (mass ...

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The basis of spring material selection

2018 . 10 . 20

418

Daisy

1) the selection basis of environmental factors in the use state of spring products: corrosion resistance, acid corrosion resistance, alkali corrosion resistance, salt corrosion resistance, water corrosion resistance, etc.Weather resistance;Resistance to stress and corrosion, fatigue and corrosion, etc.Wear resistance;Temperature resistance, etc.Radiation resistance, etc.2) selection basis of load characteristics of spring products: dynamic pulse-type cycle load, variable load, impact load, corrosion fatigue load, static load, large load and fatigue load, etc.3) selection basis of mechanical properties and strength characteristics of spring products: tensile strength, yield strength or flexure ratio, hardness, thermal hardness, reduction of section, elongation, impact toughness, relaxation...

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Spring calibration process

2018 . 10 . 20

331

Daisy

After the end face grinding, if the free height, perpendicularity, pitch and outside diameter of the spring do not meet the deviation specified in the pattern, the screw compression spring often needs to be corrected.Calibration operations are generally manual or semi-manual.The commonly used tools are: the spring with the metal wire above 4mm, multi-purpose manual pressure machine, splitting machine, press and so on;For springs with wire under 4mm, special tools, pliers and hammers with wedge edge are often used.Calibration is to use these tools to make the spring locally plastic deformation to achieve the required size of the pattern.1、 application of calibration process1) outside diameter correction.In general, coil spring can guarantee the deviation of outer diameter, but when the spri...

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The manufacturing process of cold formed spring

2018 . 10 . 19

44

When the spring is made from materials that do not need to be hardened or tempered after forming, the process is spiral compression spring: rolling, de-stressed annealing, grinding of two ends, (shot blasting), (rectification), (de-stressed annealing), standing or strong pressure treatment, inspection, surface anti-corrosion treatment, packaging.Coil stretching spring: rolling, de-stress annealing, hook making, (cutting the tail), de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.Spiral torsion spring: rolling, de-stress annealing, torsion arm making, cutting tail, de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.The manufacturing process of spiral drawing and torsion spring described above is to...

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Introduction of high precision equipment to improve production technology

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Production of spring

2018 - 08 - 28

The technological process of helical springs refers to the process of converting spring materials into finished springs, which flow through every process in sequence. Because of the spring material, the spring type and the processing method are different, the technological procedures of the spiral spring are also different. However, their basic technological processes are coil spring heat treatment end processing surface treatment.Next, introduce several typical processes.1. manufacturing compressed spiral spring with cold drawn spring steel wireFor the lathe coil spring, after the winding spr...

Vibration damping spring is a commonly used elastic element

2018 - 09 - 11

Vibration damping spring is a common elastic component, which is widely used in various vibration equipment and automobile manufacturing industries. It has the advantages of good stability, low noise, good isolation effect and long service life.Compression springs, rubber springs, composite springs, air bag springs are vibration - reducing springs.Vibration damping spring can be divided into: wire compression spring, rubber spring, compound spring, rubber air spring, etc.Steel wire compression spring is a spiral spring under pressure, it USES the material section is mostly circular, also USES ...

The difference between three common springs

2018 - 09 - 22

Spring is a kind of elastic element widely used in the mechanical and electronic industries. Spring can produce greater elastic deformation when loaded, and convert mechanical work or kinetic energy into deformation energy. After unloading, the deformation of spring disappears and returns to its original state, and the deformation energy is transformed into mechanical work or kinetic energy.The ratio of load and deformation of the spring is called spring stiffness. There are many kinds of springs. They are used in various fields. According to the deformation condition, they can be divide...

The Standing treatment of the spring

2018 - 10 - 09

1. The standing treatment of the compression spring is to compress the spring to the working limit height or to tighten the height several times, usually 3 to 5 times;For the stretching spring, the length of the spring is drawn to the working limit several times;Torsion spring, is the spring in the working direction of the 5522 for the ultimate torsion Angle several times.2. Strong pressure (strong tension and strong torsion) treatment for compression spring is to press the spring into the material layer and the stress exceeds the yield point, resulting in negative residual stress on the surfa...

Spring-shot technology requirements

2018 - 10 - 19

1、 preparation before peening1) the size and surface roughness before spring-shot blasting should meet the requirements of the pattern, except for special instructions (if it is necessary to reprocess the shot blasting surface).2) the spring shall complete the prescribed heat treatment before shot peening.3) the non-destructive test of the spring shall be completed before the shot peening treatment, or after the shot peening if there is special requirement.4) the surface of the spring to be sprayed should be clean, dry and free of oil.2、 treatment after shot peening1) the heating temperature o...

Coil extension, torsion spring manufacturing

2018 - 11 - 02

Cylindrical spiral spring structureThere are three types of cylindrical spiral spring:1. Cylindrical spiral compression spring1) spacing between springsLet the spring's pitch be p;The diameter of the spring wire is d;In the free state, there should be proper spacing between the circles.In order to make the spring still maintain a certain elasticity after compression, it is also necessary to ensure that there is a certain gap of 1 between each circle under the maximum load.The size of lens 1 is generally recommended to be: in addition 1=0.1d or greater than 0.2mm2) dead circleThe two ends o...

The development course of spring material (Part 1)

2018 - 07 - 23

With the development of spring application technology, more requirements for spring materials are put forward. The main reason is to improve the fatigue life and anti relaxation performance under high stress; secondly, according to different uses, it is required for corrosion resistance, non magnetic, electrical conductivity, wear resistance, heat resistance and so on. In addition to the development of new varieties, the spring materials have achieved beneficial results in the aspects of strict control of chemical composition, reducing non-metallic inclusions, improving the surface quality and...

Summary of spring parameters and symbols (Part 3)

2018 - 08 - 02

Fr- spring radial load (N) Radial stiffness of the F'r-spring (N/mm) Fs- spring test load (N) F- Spring deformation (mm) Fj- deformation under working limit load Fj (mm) Fr- spring static deformation (mm) Fs- The amount of deformation of the spring under the test load Fs (mm); the amount of linear static deformation (mm) Fo- tension spring corresponds to the assumed deformation amount (mm) of the tensile force Fo; the central deformation amount of the diaphragm (mm) G-material shear modulus (MPa) &...

nspection content and specification for spring parts(part 2)

2018 - 08 - 15

Detection of geometric size of 6.1 compression springs6.1.1 spring material diameter detection: check the spring material diameter generally with vernier caliper or micrometer. In particular, attention should be paid to the inspection of springs with small winding wires and annealed alloy wires wrapped by automatic spring coiling machines.6.1.2 spring free height or free length detection: the spring is generally placed in horizontal position measurement. It is allowed to be placed in erect position only when the self weight has no obvious effect on the height or length of the spring when it is...

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Brief introduction of torsion spring

2018 - 07 - 16

Torsional springs are a kind of helical springs, which mainly produce torque or rotational force. The end of the torsion spring is fixed to other components. When other components rotate around the center of the spring, the spring pullback them back to the initial position. Although this spring is called torsion spring, it is subject to bending stress rather than torsional stress. The torsion spring can store and release angular energy or fix a device in a static way by rotating the force arm around the middle axis of the spring body. Torsion springs are usually tight, but there is pitch betwe...

Manufacturing of Springs

2018 - 08 - 08

Springs can also be classified by how they’re made. The first spring that comes to most people’s minds is probably a metal coil spring, also known as a helical spring. However, there are many other types. Even an elastic band can be considered a variable rate spring, since it stores mechanical energy. Coil SpringsLightweight coil springs are made by forming metal wires on an CNC coiling machine. The multi-axis CNC control allows you to create variable pitches and end conditions only limited by your imagination. Springs that come off the coiling machines do not have springy properties. They nee...

History of spring

2018 - 08 - 21

Like most other basic mechanisms, metal springs have existed for a long time in the bronze age. Even for metals, wood is used as a structural member of flexible bow and arrow and military catapult. In the Renaissance, precise clocks made precision springs the first necessity. In Fourteenth Century, we saw the precise clock of revolutionary astronomical navigation developed. The world's exploration and conquest of European colonial powers continue to provide impetus for watchmakers "science and art." The other area of the firearm promotes the development of the spring. At the dawn...

Production of spring

2018 - 09 - 06

Penetration testing of springs

2018 - 09 - 18

Osmosis detection will be the basic principle of the spring of dip coating (penetrant) some penetration ability of the solution, the infiltration of surface defects, and then to remove excess penetrant, appeared in the surface layer of the tu yi agent again, at this point defects remaining in the penetrant sucked out, under the purple pay-off (fluorescence) observation or direct observation, can be found that the existence of defects.Osmotic detection can be used for the detection of ferromagnetic springs as well as non-ferromagnetic materials such as copper alloy and austenitic stainless stee...

Development of special spring and material requirements

2018 - 09 - 28

The special-shaped spring contains spring clip, tension spring and torsion spring, and the generalized special-shaped spring also includes snake spring, corrugated spring, bar spring and other complicated springs.Special-shaped spring is the basic part with wide application range and multifarious variety in automobile, motorcycle, electric appliance and instrument products. Its quality and life directly affect the performance of main engine products.Hyundai has made it a key component.Over 90% of special-shaped springs at home and abroad are made of two kinds of materials: lead quenched carbon...

Surface treatment of stainless steel spring

2018 - 10 - 15

There are three ways to use stainless steel spring to remove oil and oxide skin:1. Immerse the stainless steel spring into the plastic container with the metal cleaning agent A diluted with water (the proportion of cleaning agent A and water dilution is 1:1 or 1:2), and the time should be as follows: the spring surface should be free from oil and oxide skin to restore the metal color. The soaking time should not be too long.So stainless steel spring surface has matte effect.2. In the ultrasonic equipment, the proportion of cleaning agent and water is about 1:30. It is advisable to restore the ...

Metal spring plays an important role in safety valve

2018 - 10 - 25

The spring relief valve is mainly composed of spool, seat, stem, spring and adjusting screw.The relief valve mainly USES spring force to press the spool on the seat.When the boiler pressure exceeds the pressure exerted by the spring on the upper part of the spool, the spool and stem are lifted and steam is discharged.When the boiler pressure is lower than the spring pressure acting on the upper part of the spool, the spool falls on the seat and the boiler stops discharging steam.The spool is a cone with a slight protrusion around the edge of the spool.When the steam opens the valve core, the e...

Medical springs

2019 - 12 - 23

Medical springs are an important component in the manufacturing of devices and equipment used throughout the medical industry. The three main types of springs used in medical devices—compression, torsion, and extension—and each serve a valuable purpose in varying types of equipment, large and small.Springs are devices that store mechanical energy. Though they are relatively simple in design, they are ubiquitous components in all kinds of devices and machines in a wide range of products from medical devices and equipment to consumer goods and heavy industrial equipment. Nearly anythin...

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Constant Force Spring

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Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

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A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

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When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

Properties of spring material

作者： Daisy

发布时间： 2018 / 09 / 22

点击次数： 107

1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is easier to be measured than the yield strength, the tensile strength is provided in the delivery of the material, so the tensile strength is generally used as the basis in design and manufacture.Howev...

The difference between three common springs

作者： Daisy

发布时间： 2018 / 09 / 22

点击次数： 59

The difference between compression springs,tension springs and torsion springs

作者： Daisy

发布时间： 2018 / 09 / 21

点击次数： 69

compression spring is under axial pressure of the spiral spring, it is used in the data section for more rounded, useful also rectangle and multi-strand steel rolled a travelling, spring is usually pitch, such as the shape of the compression spring are: cylindrical, conical, convex and concave and a small amount of noncircular, compression spring there is a certain gap between circle and circle, when under external load spring contraction deformation, deformation energy storage.The tension spring is a spiral spring that bears the axial tension.When there is no load, the stretch spring is usually closed between the coil and the coil.It is widely used in machines and instruments to control the movement of the parts, to store energy and to measure the force.The hook is made of side hook sprin...

Discussion on the advantages of compressed spring products

作者： Daisy

发布时间： 2018 / 09 / 21

点击次数： 65

Compression springs are frequently seen and used in daily life. The main principle of compression springs is to provide a hand to the machine and drive it to work.The compression spring has a certain damping capacity, because the product's elastic force is not a fixed value, so every time it is used, there will be a return force, and the force is not a fixed size, which to some extent has the ability to slow down the vibration.As an example, now the car is installed above a compression spring, you will find when driving, its speed is greatly improved, and the movement process there is no sound, you don't need to use a lot of power, can make the speed of the car, this is the charm of compression spring, because it's there, so now in the car production technology is more and more...

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion accordi

作者： Daisy

发布时间： 2018 / 09 / 20

点击次数： 67

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which is a chemical corrosion.If the spring is in contact with the electrolyte solution, the corrosion caused by the action of the micro battery is called electrochemical corrosion.For example, the spring is...

Basic knowledge of spring compression amount of die

作者： Daisy

发布时间： 2018 / 09 / 20

点击次数： 68

The purpose of mold spring is to take off material, press material, the strength of the spring, which is related to whether the mold production is smooth, whether the product is qualified.Spring force is small, may cause the product to be out of shape, the mold does not take off the material, the product is bad to take out from the mold inside, the belt material, the knife edge, punch easy to wear and so on each kind of question.Mold spring according to different production times, compression amount selected, the larger the spring life, the shorter die life, of course, the broken spring can be replaced, but the specifications of each spring are different, the design has been determined, springs in use do not easily replace each other.The moulds may run out of steam for a while, and the spr...

Testing spring residual stress

作者： Daisy

发布时间： 2018 / 09 / 19

点击次数： 74

Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually obtained by the following two methods:(1) X-ray detection method.X ray detection is a non-destructive testing method. This method can detect residual stress on specific surfaces and sites, but it has ...

Spring machine regular maintenance and daily maintenance is very important

作者： Daisy

发布时间： 2018 / 09 / 19

点击次数： 81

Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency of production. At this time, we should pay attention to the maintenance of the machine parts. Some seriously worn parts should be replaced in time.In the process of use, the inner part of the spring ma...

Penetration testing of springs

作者： Daisy

发布时间： 2018 / 09 / 18

点击次数： 53

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