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Penetration testing of springs

2018 . 10 . 22

187

Daisy

Osmosis detection will be the basic principle of the spring of dip coating (penetrant) some penetration ability of the solution, the infiltration of surface defects, and then to remove excess penetrant, appeared in the surface layer of the tu yi agent again, at this point defects remaining in the penetrant sucked out, under the purple pay-off (fluorescence) observation or direct observation, can be found that the existence of defects.Osmotic detection can be used for the detection of ferromagnetic springs as well as non-ferromagnetic materials such as copper alloy and austenitic stainless steel springs.(1) oil immersion test can be used for spring whose diameter of wire is greater than 8mm.The spring that has been cleaned on the surface is immersed in kerosene, or the mixture of 50% (mass ...

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The basis of spring material selection

2018 . 10 . 20

424

Daisy

1) the selection basis of environmental factors in the use state of spring products: corrosion resistance, acid corrosion resistance, alkali corrosion resistance, salt corrosion resistance, water corrosion resistance, etc.Weather resistance;Resistance to stress and corrosion, fatigue and corrosion, etc.Wear resistance;Temperature resistance, etc.Radiation resistance, etc.2) selection basis of load characteristics of spring products: dynamic pulse-type cycle load, variable load, impact load, corrosion fatigue load, static load, large load and fatigue load, etc.3) selection basis of mechanical properties and strength characteristics of spring products: tensile strength, yield strength or flexure ratio, hardness, thermal hardness, reduction of section, elongation, impact toughness, relaxation...

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Spring calibration process

2018 . 10 . 20

346

Daisy

After the end face grinding, if the free height, perpendicularity, pitch and outside diameter of the spring do not meet the deviation specified in the pattern, the screw compression spring often needs to be corrected.Calibration operations are generally manual or semi-manual.The commonly used tools are: the spring with the metal wire above 4mm, multi-purpose manual pressure machine, splitting machine, press and so on;For springs with wire under 4mm, special tools, pliers and hammers with wedge edge are often used.Calibration is to use these tools to make the spring locally plastic deformation to achieve the required size of the pattern.1、 application of calibration process1) outside diameter correction.In general, coil spring can guarantee the deviation of outer diameter, but when the spri...

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The manufacturing process of cold formed spring

2018 . 10 . 19

55

When the spring is made from materials that do not need to be hardened or tempered after forming, the process is spiral compression spring: rolling, de-stressed annealing, grinding of two ends, (shot blasting), (rectification), (de-stressed annealing), standing or strong pressure treatment, inspection, surface anti-corrosion treatment, packaging.Coil stretching spring: rolling, de-stress annealing, hook making, (cutting the tail), de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.Spiral torsion spring: rolling, de-stress annealing, torsion arm making, cutting tail, de-stress annealing, standing treatment, inspection, surface anti-corrosion treatment, packaging.The manufacturing process of spiral drawing and torsion spring described above is to...

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Surface treatment of stainless steel spring

2018 - 10 - 15

There are three ways to use stainless steel spring to remove oil and oxide skin:1. Immerse the stainless steel spring into the plastic container with the metal cleaning agent A diluted with water (the proportion of cleaning agent A and water dilution is 1:1 or 1:2), and the time should be as follows: the spring surface should be free from oil and oxide skin to restore the metal color. The soaking time should not be too long.So stainless steel spring surface has matte effect.2. In the ultrasonic equipment, the proportion of cleaning agent and water is about 1:30. It is advisable to restore the ...

Metal spring plays an important role in safety valve

2018 - 10 - 25

The spring relief valve is mainly composed of spool, seat, stem, spring and adjusting screw.The relief valve mainly USES spring force to press the spool on the seat.When the boiler pressure exceeds the pressure exerted by the spring on the upper part of the spool, the spool and stem are lifted and steam is discharged.When the boiler pressure is lower than the spring pressure acting on the upper part of the spool, the spool falls on the seat and the boiler stops discharging steam.The spool is a cone with a slight protrusion around the edge of the spool.When the steam opens the valve core, the e...

Precision metal spring

2019 - 12 - 23

Precision metal stamping is a cold-form manufacturing process that converts metal sheets into desired shapes—be it parts, components, or finished products—for a variety of applications. In metal fabrications shops or manufacturing operations, metal sheets, known as blanks, are fed through the tool and die surface of stamping presses to shape and shear the blanks into a finished three-dimensional object. Precision metal stamping services allow for mass production of complex parts in any quantity for nearly all industry. The automotive industry, in building and construction,...

Types of Springs and their Applications

2018 - 04 - 18

Springs are ubiquitous in all kinds of machines—from consumer products to heavy industrial equipment, take apart anything that involves a mechanism, and chances are, you’ll find a spring inside. Springs are storage devices for mechanical energy—think of them as analogous to batteries! The earliest spring-driven clocks appeared in the 1400s. Fast-forward some 600 years, you still have to charge the Apple Watch everyday, and it’s not nearly as fast as winding a clock…but I digress.My personal fascination with springs began with Slinkies and wind-up toys, and countless mechanical pencils were sac...

Inspection content and specification for spring parts(part 3)

2018 - 07 - 28

6.1.10 detection of parallelism between ends of springs: the spring is placed vertically on the plate.The difference between the maximum and minimum values of the surface of the end ring is measured by the dial indicator. The difference between the maximum and minimum values is the parallelism deviation between the ends of the spring.6.1.11 spring straightness detection: put the spring level on the plate and roll one.Zhou, determine its maximum bending position and measure the gap between the maximum bending point and the flat plate with a feeler gauge.The measured gap is the deviation of the ...

Common specifications of spring

2018 - 08 - 09

The number of diameter length is described!(1) the diameter of the spring wire d: is the wire diameter of the spring. (2) the maximum outer diameter of the spring outer diameter D: spring. (3) the inner diameter of the spring D1: the smallest outer diameter of the spring.(4) the middle diameter of the spring D2: the average diameter of the spring. Their formula is: D2 = (D + D) = 2 = D 1 + D = D D.(5) apart from the support ring, the distance between the two adjacent circles of the spring corresponding to the axial distance of the point on the middle diameter is t:, and is expressed ...

What is the salt spray test?

2018 - 08 - 23

Salt fog refers to the dispersion system composed of salt micro droplets in the atmosphere. It is one of the three defense series of artificial environment. Many enterprise products need to simulate the destructive nature of the marine surrounding climate to the products. The salt fog test is a simulation of this phenomenon, so the test equipment, salt fog test box, came into being.Salt fog can be divided into two categories, one is natural environmental exposure test, the other is artificial accelerated salt spray environmental test. The artificial simulated salt fog environment test is a kin...

Analysis of deformation prevention measures for heat treatment of metal spring(part 1)

2018 - 09 - 07

There are two types of heat treatment deformation: one is the size change, the other two is the change of part geometry. Different methods of heat treatment, deformation and deformation prevention of parts size and geometry are also different.The longer the holding time and the higher the temperature are, the more carbon is dissolved into austenite and the larger the expansion of martensite is. The expansion of martensite is the largest, followed by upper bainite, and the volume change of lower bainite and troostite is very small. At low temperature tempering, martensite shrinks and the amount...

Spring machine regular maintenance and daily maintenance is very important

2018 - 09 - 19

Spring machine is now in the production of spring necessary equipment, due to the abundant of spring and the increase of precision is also more and more high to the requirement of spring machine, the spring machine maintenance is particularly important at ordinary times, and the main factors affecting the service life of spring machine has two, one is the operator of whether scientific and standardized operation, another is reasonable in daily maintenance.After using the spring machine for a period of time, the efficiency of the machine will be significantly reduced, affecting the efficiency o...

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Types of Springs and their Applications

2018 - 08 - 06

Inspection content and specification for spring parts(part 5)

2018 - 08 - 17

Detection of the characteristics of 7.2 torsion springsWhen measuring torque, the size of the torsional spring axis must be suitable. The inner diameter of the spring should be kept to a certain gap, and the friction force and friction torque caused by the contraction of the inner diameter of the spring should be avoided, and the measurement accuracy should be affected. But the spindle can not be too small, otherwise it will cause the offset between the external torque and the measuring torque center, resulting in the error of the torque measurement. The specific testing program for torsion sp...

Steps of hardware spring pressure test

2018 - 09 - 03

The spring pressure test of metal springs usually uses electronic digital spring tension and compression testing machine. Electronic digital spring tension and compression testing machine is a special instrument for testing the deformation and load relationship characteristics of tension and compression springs. It is suitable for testing the working load of the tension and compression spring under a certain working length, and also for testing the elastic load of elastic devices such as rubber and spring.The pressure test of metal springs is generally divided into the following steps:1. Compr...

Study on factors influencing decarburization of 55SiCr surface of spring steel during heating

2018 - 09 - 14

55SiCr is the high-grade steel used for automobile suspension springs. The suspension springs bear the reciprocating compression motion in the process of automobile driving, and play the role of buffer and shock absorption, which has high requirements on the performance of steel.Decarburization is one of the main problems in the hot processing of spring steel. Decarburization of spring steel surface will seriously damage the fatigue performance of spring, especially when the total decarburization of ferrite occurs on spring steel surface, the fatigue limit of spring can be reduced by 50%.At pr...

Spring material selection method

2018 - 09 - 26

The selection of spring material shall be determined according to the properties of the spring bearing load, stress state, stress size, working temperature, environmental medium, service life, requirements for conducting and magnetic conductivity, technical performance, material source and price, etc.When determining the shape and size of the material section, the series sizes specified in the national standards and ministerial standards should be selected first, and non-standard series of materials should be avoided as far as possible.Medium and small-sized springs, especially spiral-tension ...

Type of paint used on spring surfaces

2018 - 10 - 11

Type of paint used on spring surfacesThe oxidation treatment of the spring (also known as bluish, blackened, cooked black, etc.) is mainly used to prevent the corrosion of the spring, and also to make the spring appearance bright.Oxidation treatment methods include: alkaline oxidation, alkali free oxidation and electrolytic oxidation.Spring oxidation treatment is often alkaline oxidation treatment, in the presence of oxidants (such as sodium nitrite) in caustic sodium solution.As the solution approaches the boiling point, the iron on the surface of the spring dissolves and forms sodium ferrite...

Surface treatment of springs

2018 - 10 - 22

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion according to the type of reaction.They are the result of changes in the metal atoms on the surface of the spring or the loss of electrons to an ionic state.If the metal on the surface of the spring simply reacts with the surrounding medium, and the spring causes corrosion, it is called chemical corrosion.For example, the spring is oxidized in the particularly dry atmosphere to form an oxidation film, and the spring is chemically changed with the liquid or impurity in the non-electrolyte liquid, which i...

The working characteristic of tension spring

2018 - 12 - 03

Today, the development of science and technology, spring has been a very important hardware accessories in our life, different products use the spring is not the same, the longest used spring can be roughly divided into: tension spring, torsion spring, compression spring, spiral spring, flat spring.The following is a very practical tension spring characteristics of the application:Many different products or hooks are used to ensure that the tension spring tension source, tension spring and compression spring work in the opposite way, tension spring is in the extension or pull out of the revers...

Types of springs and their applications

2018 - 04 - 18

The most common way to classify springs is by how load is applied to them. You’re probably familiar with the following:Compression spring: designed to operate with a compressive load and found in shock absorbers, spring mattresses, mechanical pencils, and retractable pens. Extension spring: designed to operate with a tensile load. An archetypical example is a Slinky, but these are also found in luggage scales and garage door mechanisms. Torsion spring: designed to operate with torque (twisting force); powers every clothespin and mouse trap.

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Hot News / 热点新闻

Constant Force Spring

2020 . 01 . 13

点击次数: 141

Constant force spring, or “clock” spring, is a roll of prestressed strip which exerts a nearly constant restraining force to resist uncoiling. The force is constant because the change in the radi...

Compression Springs

2020 . 01 . 13

点击次数: 140

A compression spring is an open-coil helical spring that offers resistance to a compressive force applied axially. They are usually coiled at a constant diameter, though they can be coiled i...

Spring wire materials

2020 . 01 . 06

点击次数: 85

When choosing the right spring, selecting the best spring wire is a critical before manufacturing. Below are some of the most common spring wire materials and their unique characteristics .Stainless S...

Properties of spring material

作者： Daisy

发布时间： 2018 / 09 / 22

点击次数： 113

1) high strength: in order to improve the spring's ability to resist fatigue failure and relaxation, the spring material should have a high yield strength and elastic limit, and in particular, a high ratio of strength to strength.In general, the elastic limit of the material is directly proportional to the yield strength, so the spring design and the manufacturer always want the material to have a high yield strength.The tensile strength and yield strength of the spring material are close, for example, about 90% of the carbon steel wire of cold drawn is about: since the tensile strength is easier to be measured than the yield strength, the tensile strength is provided in the delivery of the material, so the tensile strength is generally used as the basis in design and manufacture.Howev...

The difference between three common springs

作者： Daisy

发布时间： 2018 / 09 / 22

点击次数： 77

Spring is a kind of elastic element widely used in the mechanical and electronic industries. Spring can produce greater elastic deformation when loaded, and convert mechanical work or kinetic energy into deformation energy. After unloading, the deformation of spring disappears and returns to its original state, and the deformation energy is transformed into mechanical work or kinetic energy.The ratio of load and deformation of the spring is called spring stiffness. There are many kinds of springs. They are used in various fields. According to the deformation condition, they can be divided into three kinds: spring, spring and spring.Compression spring compression spring (springs) is under axial pressure of the spiral spring, it is used in the data section for more rounded, useful...

The difference between compression springs,tension springs and torsion springs

作者： Daisy

发布时间： 2018 / 09 / 21

点击次数： 69

compression spring is under axial pressure of the spiral spring, it is used in the data section for more rounded, useful also rectangle and multi-strand steel rolled a travelling, spring is usually pitch, such as the shape of the compression spring are: cylindrical, conical, convex and concave and a small amount of noncircular, compression spring there is a certain gap between circle and circle, when under external load spring contraction deformation, deformation energy storage.The tension spring is a spiral spring that bears the axial tension.When there is no load, the stretch spring is usually closed between the coil and the coil.It is widely used in machines and instruments to control the movement of the parts, to store energy and to measure the force.The hook is made of side hook sprin...

Discussion on the advantages of compressed spring products

作者： Daisy

发布时间： 2018 / 09 / 21

点击次数： 72

Compression springs are frequently seen and used in daily life. The main principle of compression springs is to provide a hand to the machine and drive it to work.The compression spring has a certain damping capacity, because the product's elastic force is not a fixed value, so every time it is used, there will be a return force, and the force is not a fixed size, which to some extent has the ability to slow down the vibration.As an example, now the car is installed above a compression spring, you will find when driving, its speed is greatly improved, and the movement process there is no sound, you don't need to use a lot of power, can make the speed of the car, this is the charm of compression spring, because it's there, so now in the car production technology is more and more...

The corrosion of spring can be divided into chemical corrosion and electrochemical corrosion accordi

作者： Daisy

发布时间： 2018 / 09 / 20

点击次数： 78

Basic knowledge of spring compression amount of die

作者： Daisy

发布时间： 2018 / 09 / 20

点击次数： 91

The purpose of mold spring is to take off material, press material, the strength of the spring, which is related to whether the mold production is smooth, whether the product is qualified.Spring force is small, may cause the product to be out of shape, the mold does not take off the material, the product is bad to take out from the mold inside, the belt material, the knife edge, punch easy to wear and so on each kind of question.Mold spring according to different production times, compression amount selected, the larger the spring life, the shorter die life, of course, the broken spring can be replaced, but the specifications of each spring are different, the design has been determined, springs in use do not easily replace each other.The moulds may run out of steam for a while, and the spr...

Testing spring residual stress

作者： Daisy

发布时间： 2018 / 09 / 19

点击次数： 78

Spring steel wire will generate residual stress during the process of cold drawing and oil quenching and heat treatment. Moreover, spring wire is formed during the process of manufacturing and shot peening is conducted.High frequency quenching, carburizing, nitrification, etc. are used as surface hardening treatment. As a result of these treatments, residual stress will be generated in the material.The qualitative and quantitative analysis of the residual stress of the material will be an important factor to improve the fatigue properties of the spring.Residual stress of the spring is usually obtained by the following two methods:(1) X-ray detection method.X ray detection is a non-destructive testing method. This method can detect residual stress on specific surfaces and sites, but it has ...

Spring machine regular maintenance and daily maintenance is very important

作者： Daisy

发布时间： 2018 / 09 / 19

点击次数： 96

Penetration testing of springs

作者： Daisy

发布时间： 2018 / 09 / 18

点击次数： 58

Osmosis detection will be the basic principle of the spring of dip coating (penetrant) some penetration ability of the solution, the infiltration of surface defects, and then to remove excess penetrant, appeared in the surface layer of the tu yi agent again, at this point defects remaining in the penetrant sucked out, under the purple pay-off (fluorescence) observation or direct observation, can be found that the existence of defects.Osmotic detection can be used for the detection of ferromagnetic springs as well as non-ferromagnetic materials such as copper alloy and austenitic stainless steel springs.(1) oil immersion test can be used for spring whose diameter of wire is greater than 8mm.The spring that has been cleaned on the surface is immersed in kerosene, or the mixture of 50% (mass ...

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